{"id":1969079,"url":"https://alion.io/job/inteplast-group-minigrip-sr-process-engineer-ii","title":"MINIGRIP - SR. PROCESS ENGINEER II","company":{"id":2441640,"name":"Inteplast Group","domain":"inteplast.com","url":"https://alion.io/company/inteplast","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Dayforce","truth_index":{"grade":"B","score":78,"open_postings":20,"ghost_share":0,"stale_share":0.9,"repost_share":0,"time_to_fill_p50_days":22,"computed_at":"2026-10-13T05:45:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Seguin, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":90000,"max_usd":172000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":5037},"experience_years_min":10,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"PID Control","optional":false}],"status":"live","first_seen_at":"2026-10-06T05:00:00Z","employer_posted_date":"2026-10-06","last_verified_at":"2026-10-13T16:34:57Z","board_verified":true,"closed_at":null,"days_open":7,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":7},"description":"TITLE: Sr. Process Engineer II\n\nPOSITION OBJECTIVE: The Sr. Process Engineer II builds upon the foundational scope of the Level 1 role with an expanded mandate encompassing advanced automation engineering, full equipment lifecycle ownership (from installation through commissioning), and direct leadership of Level 1 engineers and technical staff. This role serves as the senior technical authority across four core manufacturing processes—blown film extrusion, in-line printing, bag forming (conversion), and product packaging (cartoning)—while driving automation strategy, overseeing capital installations, and ensuring compliance with environmental, OSHA, ASI, GMP, and CTPAT standards.\n\nQUALIFICATIONS:\nBachelor’s degree in engineering (Mechanical, Electrical, Chemical, or related discipline)\n10+ years of experience in process control or manufacturing engineering, with at least 5 years in a leadership or supervisory capacity\nAdvanced knowledge of process control systems: PID control loops, PLCs, SCADA, and DCS platforms\nHands-on experience with PLC/HMI programming (e.g., Allen-Bradley, Siemens, Beckhoff) and industrial control system design\nDemonstrated experience with robotic systems integration in a manufacturing environment\nExperience designing and deploying automated packaging systems\nProven ability to lead equipment installation and commissioning projects from kickoff through production handoff\nExperience conducting and managing Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)\nFamiliarity with utilities and facility infrastructure requirements for new equipment (electrical, pneumatics, compressed air, water)\nDemonstrated experience managing third-party vendors and contractors on-site during installations\nStrong proficiency in LEAN manufacturing, Six Sigma, or equivalent structured improvement frameworks\nProven capital project management experience including budget ownership, vendor selection, and schedule management\nExcellent verbal and written communication skills with the ability to present to senior leadership\nWorking knowledge of general manufacturing and business principles \nEnsure consistent, dependable attendance and demonstrate a willingness to accommodate non-standard work hours as necessary.\nCapable of effectively managing job-related stress and fostering productive workplace interactions.\n\nAUTHORITY/DECISION MAKING\nApprove and implement process and automation changes that improve production efficiency, product quality, or cost-effectiveness\nLead capital project planning and execution, including vendor selection, budget management, FAT/SAT, and project timelines\nAssign, prioritize, and oversee work across Level 1 engineers and technical staff based on business needs and project objectives\nMake final recommendations and decisions related to equipment upgrades, automation technology integration, and process control strategies\nServe as the highest-level technical authority for root cause analysis, corrective action planning, and manufacturing-related escalations\nApproves installation plans, commissioning procedures, and equipment validation protocols\nEnforce and ensure compliance with safety, environmental, and regulatory standards across all process and automation areas\nRecommend and justify capital expenditures for automation equipment, technology, or facility infrastructure improvements\nRepresent the engineering department in cross-functional meetings, project reviews, leadership presentations, and audits\n\nJOB RESPONSIBILITIES:\nLeadership & Team Development\nLead, mentor, and directly supervise a team of engineers including Level 1 Sr. Process Engineers and technical professionals; conduct performance reviews and support career development\nAssign tasks, manage workloads, and build team capabilities across process engineering and automation disciplines\nServe as escalation point and technical resource for engineering team problem-solving and decision-making\n\nAutomation Engineering\nDesign, develop, and implement PLC/HMI programming solutions to automate and optimize manufacturing processes across blown film, printing, conversion, and packaging operations\nLead the integration of robotic systems into production lines, including scoping, vendor coordination, installation, programming, and operator training\nEvaluate, specify, and deploy automated packaging systems; ensure seamless integration with upstream and downstream processes\nDevelop and maintain automation standards, code libraries, and documentation to support scalability and ease of maintenance\nPartner with controls and maintenance teams to troubleshoot automation systems and resolve production-impacting issues\n\nEquipment Installation & Commissioning\nOwn the full lifecycle of capital equipment installations: scope development, contractor bidding, schedule management, installation oversight, commissioning, and handoff to production\nDevelop and execute Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) protocols to validate equipment performance against specifications\nCoordinate utilities and facility infrastructure requirements (electrical, pneumatics, compressed air, water, HVAC) for new equipment with facilities and outside contractors\nManage on-site vendors and contractors during installation and commissioning activities; enforce safety protocols, quality standards, and schedule adherence\nDevelop startup procedures, operator training materials, and equipment qualification documentation\n\nProcess Optimization & Continuous Improvement\nDesign and maintain documentation for process improvements that enhance yield, uptime, and product quality across all four manufacturing process areas\nLead cost-efficiency initiatives including formulation improvements, yield optimization, and downtime reduction programs\nPartner with Technical Specialists and Level 1 engineers on ongoing improvement initiatives and active manufacturing projects\nInvestigate scrap events and process deviations; implement and verify corrective actions\n\nCapital Project Management\nDevelop and submit capital expenditure requests with clear business justification, ROI analysis, and technical rationale\nManage multiple concurrent capital projects aligned with performance, budget, and schedule expectations\nTrack and verify that completed projects meet expected performance targets; provide post-implementation reporting to management\nInnovation & Technology Evaluation\nEvaluate emerging manufacturing technologies, automation platforms, and process innovations to increase throughput, reduce cost, and improve quality\nLead proof-of-concept trials and technology pilots; develop recommendations for broader deployment\n\nCompliance & Safety Leadership\nActively lead Safety Committee participation; investigate incidents, implement corrective actions, and drive OSHA compliance across all process areas\nEnsure adherence to environmental standards, ASI guidelines, GMP requirements, and CTPAT security standards\nEnforce housekeeping protocols and regulatory compliance across all areas of engineering responsibility\n\nReporting & Collaboration\nProvide clear, consistent updates on project status, automation initiatives, and process improvement progress to engineering management and senior leadership\nWork cross-functionally with Sales, Marketing, Manufacturing, Maintenance, and IT to align engineering initiatives with business objectives\nPerform additional responsibilities as assigned by management","description_format":"text","description_chars":7461,"description_truncated":false,"requirements":{"experience_years_min":10,"management_years_min":5,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Consumer Goods","Manufacturing","Plastics & Polymers"],"lifecycle":[{"event":"open","at":"2026-10-06T18:29:33Z"}],"visa":[{"country":"US","licensed_sponsor":true,"evidence":"H-1B filings in 12 months: 12 · green card filings: 2","filings_12m":12,"filings_prev_12m":10,"green_card_filings_12m":2,"median_offered_wage_usd":78214,"route":null,"cap_exempt":false,"checked_at":"2026-10-03T21:08:04+00:00","sources":["US Department of Labor: LCA disclosure data (H-1B, H-1B1, E-3)","US Department of Labor: PERM disclosure data (green cards)"],"filings_for_role_12m":0}],"liveness":{"score":57,"band":"ok","label":"Likely open","p_open":1,"p_active":0.573,"p_room":1,"age_days":7,"expected_fill_days":22,"reasons":["conf:0","stale_co","win:early","comp:brand"],"computed_at":"2026-10-13T05:45:00Z"},"pay":null,"html_url":"https://alion.io/job/inteplast-group-minigrip-sr-process-engineer-ii","json_url":"https://alion.io/job/inteplast-group-minigrip-sr-process-engineer-ii.json","meta":{"generated_at":"2026-10-13T17:25:27Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":26636,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-14T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":2441640},"rest":"https://alion.io/mcp/rest/get_company?id=2441640"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Finteplast-group-minigrip-sr-process-engineer-ii"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Finteplast-group-minigrip-sr-process-engineer-ii"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Finteplast-group-minigrip-sr-process-engineer-ii"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/inteplast-group-minigrip-sr-process-engineer-ii\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Finteplast-group-minigrip-sr-process-engineer-ii"}]}