{"id":3716385,"url":"https://alion.io/job/intuitive-surgical-npi-manufacturing-engineer-4","title":"NPI Manufacturing Engineer","company":{"id":3128,"name":"Intuitive Surgical","domain":"intuitive.com","url":"https://alion.io/company/intuitive","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"SmartRecruiters","truth_index":{"grade":"B","score":75,"open_postings":63,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":29,"computed_at":"2026-11-10T06:52:35Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"middle","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Blacksburg, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":4,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"FMEA","optional":false},{"name":"ISO 13485","optional":true},{"name":"SolidWorks","optional":true}],"status":"live","first_seen_at":"2026-11-03T20:12:45Z","employer_posted_date":"2026-11-03","last_verified_at":"2026-11-10T13:22:40Z","board_verified":true,"closed_at":null,"days_open":6,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":6},"description":"It started with a simple idea: what if surgery could be less invasive and recovery less painful? Nearly 30 years later, that question still fuels everything we do at Intuitive. As a global leader in robotic-assisted surgery and minimally invasive care, our technologies-like the da Vinci surgical system and Ion -have transformed how care is delivered for millions of patients worldwide.\nWe’re a team of engineers, clinicians, and innovators united by one purpose: to make surgery smarter, safer, and more human. Every day, our work helps care teams perform with greater precision and patients recover faster, improving outcomes around the world.\nThe problems we solve demand creativity, rigor, and collaboration. The work is challenging, but deeply meaningful-because every improvement we make has the potential to change a life.\nIf you’re ready to contribute to something bigger than yourself and help transform the future of healthcare, you’ll find your purpose here.\n Primary Function of the Position\nContribute your technical manufacturing and equipment design skills to a dynamic development team developing sensing platforms for minimally invasive robotic surgery. The role requires active participation in new product development teams that create and refine electro-mechanical components, assemblies, process documentation, tooling and test methods while challenging new product designs to improve efficacy, reliability, manufacturability, and cost for robotic surgical instruments.\nEssential Job Duties\nCreate, maintain, and improve “low to mid-volume” manufacturing lines, specifying and/or refining BOMs, workflow processes, manufacturing plan and detailed work instructions\nExperience developing manufacturing lines - building prototype parts, training operators, identifying fixtures/tooling needed and conducting process validation\nDesign, document, procure, qualify, implement, and improve fixtures, tools, and equipment\nDefine and document PMC processes for newly introduced fixtures and tools\nAnalyze manufacturing line from a risk perspective (PFMEA) to incorporate and validate critical tests used in manufacturing\nResponsible for the validation and qualification of manufacturing equipment and processes to production status leveraging standard qualification approaches (IQ/OQ/PQ)\nProvide production support of sustaining and startup manufacturing lines as needed\nConduct testing of software releases before deploying on manufacturing line\nIdentify and implement continuous improvement projects with respect to first pass yield, cycle time reduction, product reliability, capacity enhancement and cost reduction\nProvide product and process DFx (Manufacturing, Assembly) input to enhance manufacturability of new products.\nMaintains connections with leading manufacturing equipment suppliers and is aware of latest state of the art processes and equipment\nExecute and mentor others in manufacturing process validations, process FMEAs and other elements associated with production Master Validation Plans\nMaintain compliance with medical device quality system including corrective action closure and Change Order implementation\nProvides technical support analyzing and /or performing failure analysis for discrepant production components, assemblies, and field returns\nContribute to the establishment of group and individual objectives consistent with overall product development goals, including planning, priority setting, establishment of metrics, and effectively communicating progress\nProvide resource planning and budget estimates for product and process improvements, tooling development, and testing\n Required Skills and Experience\nPrior experience with managing product and process changes.\nDiligent organizational skills and proven ability to simultaneously work on several fast-paced projects.\nMust have experience releasing new product or manufacturing line through design/build process to production.\nMust possess strong communication skills to interface with technicians, product development, planning, purchasing, regulatory, inspection, customer support and clinical marketing teams.\nProven technical, analytical, and troubleshooting skills.\nRequired Education and Training\nMinimum BS degree in Mechanical Engineering, Mechatronics, Electrical Engineering, Industrial Systems Engineering, or similar relevant experience.\nMinimum 4 years of experience as design or manufacturing engineer supporting product with significant mechanical, electromechanical, or electro optical content.\nWorking Conditions\nNone\nPreferred Skills and Experience\nMeets at least five of the following criteria:\nDemonstrated successful transfer of complex manual processes to more automated processes.\nPrior responsibility for process, equipment, or product validation/verification\nMechanical CAD software experience (SolidWorks or equivalent)\nProgramming experience (LabVIEW Preferred)\nExperience with Lean Manufacturing/Six Sigma principles\nExperience in an ISO 13485, ISO 9001, or medical device manufacturing environment\nPrior experience with complex device manufacturing\nPrevious experience with ERP systems (preferred SAP)\nExperience with line duplication and/or transfer\nDue to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19. Details can vary by role.\nIntuitive is an Equal Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.\nMandatory Notices\nU.S. Export Controls Disclaimer: In accordance with the U.S. Export Administration Regulations (15 CFR §743.13(b)), some roles at Intuitive Surgical may be subject to U.S. export controls for prospective employees who are nationals from countries currently on embargo or sanctions status.\nCertain information you provide as part of the application will be used for purposes of determining whether Intuitive Surgical will need to (i) obtain an export license from the U.S. Government on your behalf (note: the government’s licensing process can take 3 to 6+ months) or (ii) implement a Technology Control Plan (“TCP”) (note: typically adds 2 weeks to the hiring process).\nFor any Intuitive role subject to export controls, final offers are contingent upon obtaining an approved export license and/or an executed TCP prior to the prospective employee’s start date, which may or may not be flexible, and within a timeframe that does not unreasonably impede the hiring need. If applicable, candidates will be notified and instructed on any requirements for these purposes.\nWe will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.\nPreference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.\nThis position may be filled at a different job level than listed here depending on\nbusiness need and/or on the selected candidate’s experience, knowledge and skills.\nCompensation will be based primarily on the job level at which the role is filled and the\ncandidate’s qualifications, consistent with applicable law.\nAccommodation & Accessibility Notice:\nIntuitive is committed to providing reasonable accommodations to qualified individuals with disabilities. If you require assistance or an accommodation during any part of the application or interview process, please contact People Services at .\nWe provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. 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