Mechanical Systems Engineer

Position Description

Title:                    Mechanical Systems Engineer     

Department:              Engineering

Immediate Supervisor:     Customer and Aftermarket Service Manager

Status:                   Exempt                                        

Position Purpose:         The Mechanical Systems Engineer - Retrofits & Modernization serves as a key engineering resource responsible for the evaluation, design, and implementation of retrofit, rebuild, upgrade, and modification solutions for installed customer equipment and internal manufacturing systems. This position focuses on improving machine performance, reliability, safety, maintainability, and lifecycle value through engineered mechanical and integrated automation solutions.

                        The engineer will assess existing equipment, identify opportunities for improvement, develop retrofit concepts, create engineering documentation, and support implementation activities from concept through commissioning. Working closely with customers, field service personnel, manufacturing operations, and engineering teams, this role combines mechanical engineering expertise with a working knowledge of controls and automation systems to solve complex equipment challenges.

                                             This position requires a hands-on engineer capable of balancing machine design, field support, troubleshooting, and project execution while providing practical solutions for both customer-installed equipment and manufacturing operations.

Principle Accountabilities

Retrofit & Modernization Engineering

Evaluate installed equipment and develop engineered solutions for machine retrofits, upgrades, rebuilds, and performance improvements.

Design mechanical modifications for packaging machinery, palletizers, robotics, material handling systems, and auxiliary automation equipment.

Develop mechanical layouts, assembly drawings, fabrication drawings, bills of material, and engineering change documentation.

Conduct field assessments and site surveys to define project scope, technical requirements, and implementation plans.

Identify and implement equipment improvements that enhance reliability, safety, maintainability, throughput, and overall machine performance.

Evaluate legacy equipment and create modernization plans that incorporate current technologies and replacement of obsolete components.

Coordinate mechanical and controls modifications required to support customer-driven changes and operational improvements.

Support installation, startup, commissioning, and validation of retrofit solutions at customer and manufacturing sites.

Service Engineering Support

Provide technical support to field service technicians, customers, and service managers for mechanical, electrical, controls, robotics, and automation-related issues.

Troubleshoot machine performance issues involving packaging systems, palletizers, material handling equipment, robotics, and automation systems.

Analyze recurring equipment issues and develop permanent corrective actions and engineered solutions.

Assist in diagnosing PLC, HMI, servo, robotics, vision, and industrial network communication issues.

Support root cause investigations related to equipment failures, warranty claims, and customer complaints.

Create technical documentation including retrofit instructions, troubleshooting guides, and engineering change notices.

Provide remote and on-site technical support for critical customer issues when necessary.

Manufacturing & Production Support

Serve as an engineering resource supporting manufacturing operations at designated production facilities.

Provide hands-on support for equipment, automation, and process-related issues affecting safety, quality, and productivity.

Partner with operations, maintenance, and plant leadership to improve equipment uptime and overall operational performance.

Support implementation of equipment upgrades, automation improvements, and continuous improvement initiatives.

Participate in root cause analysis and corrective action activities associated with downtime events and production losses.

Provide technical support for capital projects, equipment installations, and commissioning activities.

Related tasks as requested by supervisor

Essential Skills and Experience

Bachelor's Degree in Mechanical Engineering required; Mechatronics Engineering or related engineering discipline considered.

Minimum 5 years of experience designing, supporting, modifying, or upgrading industrial machinery and automated equipment.

Strong mechanical engineering and machine design experience.

Experience developing equipment retrofits, rebuilds, modernization projects, or custom machine modifications.

Working knowledge of industrial controls, PLC-based automation, HMIs, servo systems, robotics, and industrial networks.

Strong troubleshooting experience involving integrated mechanical and controls systems.

Ability to read and interpret mechanical drawings, electrical schematics, and automation documentation.

Experience creating engineering documentation, CAD models, drawings, and bills of material.

Strong analytical, project management, and problem-solving skills.

Experience with packaging machinery, palletizing systems, robotics, or material handling systems (preferred).

Experience with Allen-Bradley, Siemens, or similar industrial automation platforms (preferred).

Experience supporting Fanuc or similar robotic systems (preferred).

Experience in food, pharmaceutical, packaging, converting, or consumer products industries (preferred).

Hands-on technical support, commissioning and startup experience (preferred).

Lean Manufacturing, Reliability Engineering, or Six Sigma experience (preferred)

Ability and willingness to travel to customer and manufacturing locations (50-70%)