Continuous Improvement Engineer
Key Responsibilities
Continuous Improvement & Lean Implementation
Identify, prioritise, and lead continuous improvement initiatives across manufacturing operations.
Implement Lean Manufacturing principles including 5S, Kaizen, Visual Management, and waste elimination.
Facilitate continuous improvement workshops and cross-functional improvement projects.
Promote a culture of continuous improvement throughout the business.
Monitor improvement initiatives to ensure sustainability and long-term success.
Process Optimisation
Analyse production processes to identify inefficiencies, bottlenecks, and improvement opportunities.
Develop practical solutions to improve productivity, quality, throughput, and operational efficiency.
Standardise best practices across production processes.
Develop and maintain Standard Operating Procedures (SOPs).
Drive process optimisation initiatives aligned to operational objectives.
Data Analysis & Performance Reporting
Collect, analyse, and interpret operational data to identify trends and improvement opportunities.
Develop and maintain KPI dashboards and performance reports.
Monitor operational performance against key business metrics.
Provide meaningful reporting and recommendations to management.
Utilise ERP system data to support operational decision-making.
Root Cause Analysis & Problem Solving
Lead structured root cause investigations using methodologies such as:
5 Why Analysis
A3 Problem Solving
Fishbone (Ishikawa) Analysis
Implement corrective and preventative actions.
Monitor the effectiveness of implemented solutions.
Project Management
Plan, coordinate, and deliver multiple improvement projects simultaneously.
Develop project plans, timelines, and success measures.
Ensure projects are delivered within agreed timelines and objectives.
Engage stakeholders throughout project lifecycles to ensure successful implementation.
Compliance & Quality
Ensure continuous improvement initiatives comply with GMP, ISO, and company quality standards.
Support internal audits and operational compliance initiatives.
Maintain accurate process documentation and improvement records.
Drive improvements that enhance product quality and operational consistency.
Stakeholder Collaboration
Partner with Production, Engineering, Quality, Supply Chain, and Maintenance teams.
Facilitate improvement discussions across departments.
Present findings, recommendations, and project updates to management.
Influence positive behavioural and process change across the organisation.
About You
You are analytical, structured, and naturally curious, with a passion for solving problems and improving systems.
You thrive in a fast-paced manufacturing environment and enjoy identifying opportunities to improve efficiency, eliminate waste, and optimise operational performance through data-driven decision-making.
You are proactive, detail-oriented, and capable of influencing positive change across cross-functional teams. You take ownership of your work, communicate effectively with stakeholders at all levels, and remain focused on delivering measurable business improvements.
Minimum Requirements
Qualifications
Diploma or Degree in:
Industrial Engineering
Mechanical Engineering
Operations Management
Manufacturing Engineering
Process Engineering
Or a related Engineering qualification
Highly advantageous:
Lean Six Sigma Green Belt or Black Belt Certification
Lean Manufacturing Certification
Kaizen Facilitation Training
Experience
3-5 years' experience within a manufacturing or operations environment.
Proven experience driving Continuous Improvement initiatives.
Experience implementing Lean Manufacturing methodologies.
Practical exposure to Six Sigma tools and techniques.
Experience conducting process mapping and workflow analysis.
Experience working with ERP systems (Odoo or similar advantageous).
Experience leading cross-functional improvement projects.
Experience developing SOPs and process documentation.
Technical Knowledge
Manufacturing & Operations
Lean Manufacturing
Six Sigma
Kaizen
5S Methodology
Value Stream Mapping
Waste Elimination
Production Planning
Manufacturing Workflows
Continuous Improvement
Process Mapping
Root Cause Analysis
A3 Problem Solving
5 Why Methodology
Corrective & Preventative Actions (CAPA)
Standardisation
Continuous Improvement Frameworks
Systems & Reporting
ERP Systems (Odoo advantageous)
Microsoft Excel (Advanced)
KPI Reporting
Data Analysis
Dashboard Reporting
Performance Metrics
Quality & Compliance
GMP Standards
ISO Standards
Process Documentation
SOP Development
Quality Management Systems
Core Competencies
Technical Competencies
Continuous Improvement
Lean Manufacturing
Six Sigma Methodologies
Process Optimisation
Root Cause Analysis
Operational Excellence
Manufacturing Process Improvement
Data Analysis & Reporting
KPI Development & Monitoring
SOP Development
ERP Systems
Production Planning
Quality Systems & Compliance
Project Management
Change Management
Behavioural Competencies
Analytical Thinking
Problem Solving
Critical Thinking
Results Driven
Attention to Detail
Structured & Organised
Initiative & Ownership
Adaptability
Collaboration
Stakeholder Engagement
Influencing Skills
Communication
Resilience
Continuous Learning
Accountability
Ideal Candidate Profile
We are looking for a motivated Continuous Improvement Engineer who enjoys solving complex operational challenges and making measurable improvements within a manufacturing environment.
The ideal candidate combines strong analytical ability with practical engineering expertise and has a proven track record of implementing Lean Manufacturing and continuous improvement initiatives. They are comfortable working with data, engaging stakeholders at all levels, and managing multiple improvement projects simultaneously.
You will thrive in a fast-paced production environment where innovation, collaboration, and operational excellence are highly valued. This is an exciting opportunity for an improvement-focused professional looking to make a tangible impact on productivity, quality, and business performance while contributing to the long-term success of a growing manufacturing operation.