{"id":4319367,"url":"https://alion.io/job/johnson-controls-manufacturing-engineer-7","title":"Manufacturing Engineer","company":{"id":448321,"name":"Johnson Controls","domain":"johnsoncontrols.com","url":"https://alion.io/company/johnsoncontrols-3","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"B","score":79,"open_postings":517,"ghost_share":0.002,"stale_share":0.822,"repost_share":0.012,"time_to_fill_p50_days":32,"computed_at":"2026-11-15T07:52:55Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"junior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["San Antonio, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":90000,"max":125000,"currency":"USD","period":"year","gross":null,"usd_annual":125000},"salary_estimate":null,"experience_years_min":1,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"CAPA","optional":false},{"name":"FMEA","optional":false},{"name":"AutoCAD","optional":true}],"status":"live","first_seen_at":"2026-11-13T00:00:00Z","employer_posted_date":"2026-11-13","last_verified_at":"2026-11-15T00:27:07Z","board_verified":true,"closed_at":null,"days_open":2,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":2},"description":"About Johnson Controls\nJohnson Controls, a global leader in thermal management, mission-critical building systems, energy efficiency, and decarbonization, helps customers use energy more productively, reduce carbon emissions, and operate with the precision and resilience required in rapidly expanding industries such as data centers, healthcare, pharmaceuticals, advanced manufacturing, and higher education.\nFor more than 140 years, Johnson Controls has delivered performance where it really matters. Backed by advanced technology, lifecycle services, and an industry-leading field organization, we elevate customer performance, turn goals into real-world results, and help move society forward.\nVisit johnsoncontrols.com for more information and follow @JohnsonControls on social platforms.\nManufacturing Engineer\nLocation: San Antonio, TX\nThe Manufacturing Engineer is responsible for designing, developing, implementing, and continuously improving manufacturing processes, production equipment, and assembly systems to support safety, quality, delivery, and cost objectives. This role drives operational excellence through process optimization, automation, equipment deployment, and Lean Manufacturing initiatives while supporting new product introductions and factory expansion projects.\n\nKey Responsibilities\nManufacturing Process Development\nDevelop and implement efficient manufacturing processes for new and existing products.\nDefine process flow, labor requirements, production layouts, and equipment utilization.\nCreate and maintain work instructions, process documentation, PFMEA, and control plans.\nEstablish standardized manufacturing methods to support quality and productivity objectives.\nEquipment and Automation\nSpecify, evaluate, and procure manufacturing equipment, tooling, fixtures, and automation systems.\nManage equipment installation, commissioning, debugging, and production ramp-up activities.\nCoordinate with equipment suppliers and integrators to ensure successful project execution.\nLead Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT).\nContinuous Improvement\nDrive Lean Manufacturing initiatives to eliminate waste and improve operational efficiency.\nLead Kaizen events focused on safety, quality, throughput, and cost reduction.\nAnalyze production data to identify improvement opportunities.\nImplement corrective and preventive actions for process-related issues.\nProduction Support\nProvide day-to-day engineering support to manufacturing operations.\nTroubleshoot equipment, process, and production issues.\nSupport root cause analysis using methodologies such as:5 Why\nFishbone Diagram\nDMAIC\nA3 Problem Solving\n\nNew Product Introduction (NPI)\nSupport product launches from concept through full production.\nCollaborate with Product Engineering, Quality, Supply Chain, and Operations teams.\nDevelop manufacturing readiness plans and launch schedules.\nEnsure production capabilities meet customer and business requirements.\nCAPEX Project Management\nDevelop equipment specifications and investment justifications.\nPrepare and manage CAPEX requests and project budgets.\nTrack project timelines, expenditures, and deliverables.\nCoordinate construction, facilities, utilities, and equipment installation activities.\nQuality and Compliance\nEnsure manufacturing processes comply with quality, safety, and regulatory requirements.\nSupport APQP, PFMEA, Control Plans, and process validation activities.\nMonitor process capability and implement corrective actions when necessary.\nRequired Qualifications\nBachelor's Degree in:Manufacturing Engineering\nMechanical Engineering\nIndustrial Engineering\nMechatronics Engineering\nRelated Engineering Discipline\n\n1-3 years of manufacturing engineering experience in a production environment.\nExperience implementing automated assembly or manufacturing systems.\nExperience with equipment installation and startup activities.\nExperience supporting production lines in a high-volume manufacturing environment.\nPreferred Qualifications\nExperience with factory expansions or greenfield manufacturing facilities.\nExperience managing CAPEX projects exceeding $100K.\nExperience with robotics, vision systems, and automated assembly equipment.\nExperience with ERP and MES systems.\nExperience working with global suppliers and manufacturing operations.\nLean Manufacturing\nSix Sigma\nAutoCAD\nProcess Flow Development\nHIRING SALARY RANGE: $90,000 - $125,000 (Salary to be determined by the education, experience, knowledge, skills, and abilities of the applicant, internal equity, and alignment with market data.) This position includes a competitive benefits package. The posted salary range reflects the target compensation for this role. However, we recognize that exceptional candidates may bring unique skills and experiences that exceed the typical profile. If you believe your background warrants consideration beyond the stated range, we encourage you to apply. To support an efficient and fair hiring process, we may use technology assisted tools, including artificial intelligence (AI), to help identify and evaluate candidates. All hiring decisions are ultimately made by human reviewers. For details, please visit the About Us tab on the Johnson Controls Careers site at https://jobs.johnsoncontrols.com/about-us\nJohnson Controls International plc. is an equal employment opportunity and affirmative action employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, protected veteran status, genetic information, sexual orientation, gender identity, status as a qualified individual with a disability or any other characteristic protected by law. To view more information about your equal opportunity and non-discrimination rights as a candidate, visitEEO is the Law. 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