{"id":4319370,"url":"https://alion.io/job/johnson-controls-sr-advanced-manufacturing-engineer","title":"Sr Advanced Manufacturing Engineer","company":{"id":448321,"name":"Johnson Controls","domain":"johnsoncontrols.com","url":"https://alion.io/company/johnsoncontrols-3","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"B","score":79,"open_postings":517,"ghost_share":0.002,"stale_share":0.822,"repost_share":0.012,"time_to_fill_p50_days":32,"computed_at":"2026-11-15T07:52:55Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["San Antonio, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":90000,"max":125000,"currency":"USD","period":"year","gross":null,"usd_annual":125000},"salary_estimate":null,"experience_years_min":8,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"AutoCAD","optional":false},{"name":"FMEA","optional":false}],"status":"live","first_seen_at":"2026-11-13T00:00:00Z","employer_posted_date":"2026-11-13","last_verified_at":"2026-11-15T00:27:07Z","board_verified":true,"closed_at":null,"days_open":2,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":2},"description":"About Johnson Controls\nJohnson Controls, a global leader in thermal management, mission-critical building systems, energy efficiency, and decarbonization, helps customers use energy more productively, reduce carbon emissions, and operate with the precision and resilience required in rapidly expanding industries such as data centers, healthcare, pharmaceuticals, advanced manufacturing, and higher education.\nFor more than 140 years, Johnson Controls has delivered performance where it really matters. Backed by advanced technology, lifecycle services, and an industry-leading field organization, we elevate customer performance, turn goals into real-world results, and help move society forward.\nVisit johnsoncontrols.com for more information and follow @JohnsonControls on social platforms.\n\nSenior Advanced Manufacturing Engineer\nLocation: San Antonio, TX\nThe Senior Advanced Manufacturing Engineer is responsible for the development, industrialization, installation, commissioning, and continuous improvement of manufacturing systems, equipment, and facilities. This role leads capital investment projects from concept through production launch, managing equipment suppliers, budgets, procurement activities, manufacturing process design, and cross-functional execution.\nThe position serves as the technical and program management lead for new production lines, manufacturing facility expansions, automation projects, and plant start-ups. The engineer collaborates closely with Engineering, Operations, Quality, Supply Chain, Procurement, Materials, Testing, Maintenance, EH&S, and external suppliers to ensure projects are delivered safely, on schedule, within budget, and capable of meeting operational performance targets.\nKey Responsibilities\nManufacturing Equipment Development & Industrialization\nLead the specification, design, development, sourcing, installation, and commissioning of manufacturing equipment and production systems.\nDevelop equipment Statements of Work (SOW), technical specifications, RFQs, and supplier selection criteria.\nOversee machine design reviews, Factory Acceptance Tests (FAT), and Site Acceptance Tests (SAT).\nSupport equipment debugging, troubleshooting, process validation, and production ramp-up activities.\nDrive automation initiatives to improve safety, productivity, ergonomics, and quality.\nEstablish equipment performance metrics including OEE, cycle time, uptime, scrap rates, and throughput.\nCapital Projects (CAPEX) Management\nDevelop and manage manufacturing CAPEX budgets and project financials.\nBuild business cases and ROI analysis for equipment and facility investments.\nManage project schedules, milestones, risk registers, and implementation plans.\nTrack project expenditures and ensure adherence to approved budgets.\nCoordinate facility readiness activities including utilities, infrastructure, safety systems, and production support functions.\nLead capital project reviews with Finance, Operations, and Executive Leadership.\nProcurement & Supplier Management\nDevelop RFQs and participate in supplier evaluation and selection activities.\nGenerate and manage Purchase Requisitions (PRs) and Purchase Orders (POs).\nNegotiate technical deliverables, project milestones, and acceptance criteria with suppliers.\nAct as the primary program manager for supplier deliverables and payment milestones.\nMonitor invoice approval processes and coordinate with Procurement and Finance to ensure timely supplier payments.\nConduct regular supplier performance reviews and corrective action follow-up.\nNew Manufacturing Facility Development\nSupport planning and execution of new manufacturing facilities, plant expansions, and production transfers.\nDevelop facility layouts considering material flow, safety, labor efficiency, logistics, and future growth requirements. Define manufacturing space requirements for:\nProduction lines, Warehousing, Material supermarkets, Quality laboratories, Engineering areas, Maintenance shops, Training centers, Office spaces, Coordinate facility infrastructure requirements including:\nElectrical systems, Compressed air, Cooling water systems, Process water systems, Environmental controls, HVAC, Fire protection systems, Utility distribution networks, Manufacturing Process Development.\nDesign and implement assembly and manufacturing processes for new products and production systems.\nPerform line balancing studies to optimize labor utilization and throughput.\nDevelop standard work instructions and manufacturing methods.\nConduct capacity analysis and resource planning.\nLead PFMEA activities and process risk assessments.\nDefine tooling, fixtures, and error-proofing solutions (Poka-Yoke).\nSupport process capability studies and production validation activities.\nMaterial Handling & Factory Flow\nDesign material flow strategies to support lean manufacturing principles.\nSpecify and implement material handling equipment including:\nConveyors, AGVs/AMRs, Lift assists, Cranes and hoists, Storage systems\nKitting solutions\nFlow racks\nDevelop future-state factory layouts using AutoCAD and Factory Flow simulation tools.\nOptimize warehouse-to-line material replenishment systems.\nTechnical Leadership\nIdeally Provide technical expertise in:\nWelding processes, Resistance welding, MIG/TIG welding, Structural fabrication, Electrical systems, Control systems integration, Pneumatic systems\nHydraulic systems, Pressure vessel manufacturing, Water management and cooling systems, Automated assembly systems, Industrial machinery installation, Manufacturing safety standards, Cross-Functional Collaboration\nRequired Qualifications\nBS in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Mechatronics Engineering, Electrical Engineering.\nEquivalent technical discipline Experience\n8+ years of manufacturing engineering experience.\n5+ years managing equipment development and industrialization projects.\nDemonstrated experience launching new manufacturing lines and facilities.\nExperience managing multimillion-dollar CAPEX projects.\nExperience working with equipment suppliers from concept through production launch.\nExperience managing procurement activities, POs, payment milestones, and supplier performance. Hands-on experience with manufacturing equipment commissioning and startup.\nPreferred Qualifications\nPMP (Project Management Professional), Lean Six Sigma Green Belt or Black Belt\nExperience in automotive, HVAC, industrial equipment, pressure vessels, robotics, or automation industries\nExperience supporting greenfield manufacturing facility development.\nHIRING SALARY RANGE: $90,000 - $125,000 (Salary to be determined by the education, experience, knowledge, skills, and abilities of the applicant, internal equity, and alignment with market data.) This position includes a competitive benefits package. The posted salary range reflects the target compensation for this role. However, we recognize that exceptional candidates may bring unique skills and experiences that exceed the typical profile. If you believe your background warrants consideration beyond the stated range, we encourage you to apply. To support an efficient and fair hiring process, we may use technology assisted tools, including artificial intelligence (AI), to help identify and evaluate candidates. All hiring decisions are ultimately made by human reviewers. For details, please visit the About Us tab on the Johnson Controls Careers site at https://jobs.johnsoncontrols.com/about-us\nJohnson Controls International plc. is an equal employment opportunity and affirmative action employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, protected veteran status, genetic information, sexual orientation, gender identity, status as a qualified individual with a disability or any other characteristic protected by law. To view more information about your equal opportunity and non-discrimination rights as a candidate, visitEEO is the Law. 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