{"id":1678845,"url":"https://alion.io/job/johnson-controls-sr-process-engineer","title":"Sr Process Engineer","company":{"id":448321,"name":"Johnson Controls","domain":"johnsoncontrols.com","url":"https://alion.io/company/johnsoncontrols-3","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"A","score":88,"open_postings":700,"ghost_share":0.001,"stale_share":0.487,"repost_share":0.01,"time_to_fill_p50_days":23,"computed_at":"2026-10-03T05:45:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Reynosa, Mexico"],"countries":["MX"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":35000,"max_usd":79000,"period":"year","method":"global_role_cell_scaled_by_country","sample_n":3947},"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-10-01T00:00:00Z","employer_posted_date":"2026-10-01","last_verified_at":"2026-10-04T01:05:16Z","board_verified":true,"closed_at":null,"days_open":3,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":3},"description":"Johnson Controls, a global leader in thermal management, mission-critical building systems, energy efficiency, and decarbonization, helps customers use energy more productively, reduce carbon emissions, and operate with the precision and resilience required in rapidly expanding industries such as data centers, healthcare, pharmaceuticals, advanced manufacturing, and higher education.\nFor more than 140 years, Johnson Controls has delivered performance where it really matters. Backed by advanced technology, lifecycle services and an industry-leading field organization, we elevate customer performance, turn goals into real-world results and help move society forward.\nRole Overview\nThe Sr Process Engineer drives improvements across manufacturing workflows, tooling, process documentation, and production support activities. You will use data, structured problem-solving, and hands-on collaboration to identify bottlenecks, improve quality and productivity, and support continuous improvement initiatives across the plant.\nWhat will you do?\nDesign, implement, and optimize manufacturing processes to improve productivity, quality, and efficiency.\nAnalyze workflows, identify bottlenecks, and collaborate with cross-functional teams to develop and implement solutions.\nDevelop and maintain process documentation, including workflows, standard operating procedures, PFMEA, BOMs, and ECNs.\nSupport process improvement initiatives using Lean Manufacturing, Kaizen, Six Sigma, and A3 problem-solving methods.\nMonitor process performance using data analysis, process capability thinking, and structured reporting.\nOversee maintenance routines and support TPM implementation to improve equipment reliability and process stability.\nSupport tooling validation, process changes, and cost-saving initiatives.\nPartner with production, quality, maintenance, and engineering teams to resolve issues and sustain improvements.\nContribute to workstation layout, equipment justification, specification, and installation activities when required.\nSupport new product introduction and process readiness activities across the manufacturing floor.\nHow will you do it?\nTake ownership of outcomes with safety, integrity, and accountabilitywhile making decisions that protect people, quality, and production performance.\nStay close to the workby working alongside operators and support teams to understand constraints and remove barriers quickly.\nUse facts, data, and root-cause analysisto solve problems, validate improvements, and strengthen process stability.\nImprove every daythrough candor, disciplined follow-up, and a continuous-improvement mindset.\nWin as one teamby collaborating across functions, listening to different perspectives, and aligning on shared goals.\nWhat are we looking for?\nBachelor’s degree in Mechatronic Engineering, Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or a related field.\n5+ years of experience in process engineering or a similar role within a manufacturing environment.\nStrong analytical skills with the ability to use data analysis and process optimization methods to drive results.\nExperience with BOMs, ECNs, PFMEA, and other process improvement tools.\nKnowledge of Lean Manufacturing, Kaizen, Six Sigma, TPM, and structured problem-solving approaches.\nAbility to work collaboratively in a team-oriented environment and communicate effectively across functions.\nNice to Have\nExperience in HVAC, automotive, or other discrete manufacturing environments.\nExposure to sheet metal fabrication, assembly processes, automation, or equipment installation projects.\nExperience with ERP/MRP systems, SPC, process capability analysis, or FMEA-related improvement work.\nWhat do we offer?\nComprehensive benefits package. \nOpportunities for professional growth and development. \nSupportive and inclusive work environment. \nCommitment to work-life balance and employee well-being. \nEngagement in meaningful projects that make a difference. \nJohnson Controls does not request pregnancy or HIV testing as a condition for hiring, continued employment, or promotion, in accordance with its commitment to labor equality and non-discrimination","description_format":"text","description_chars":4176,"description_truncated":false,"requirements":{"experience_years_min":5,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Energy & Utilities","Government","Energy Efficiency","Smart City"],"lifecycle":[{"event":"open","at":"2026-10-02T09:16:29Z"}],"visa":[],"liveness":{"score":90,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.903,"p_room":1,"age_days":2,"expected_fill_days":23,"reasons":["conf:5","velocity","win:early","comp:brand"],"computed_at":"2026-10-03T05:45:00Z"},"pay":null,"html_url":"https://alion.io/job/johnson-controls-sr-process-engineer","json_url":"https://alion.io/job/johnson-controls-sr-process-engineer.json","meta":{"generated_at":"2026-10-04T01:21:49Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","usage":{"tier":"crawler","counted_by":"address","units_charged":1,"used_today":1771,"day_limit":5000,"remaining_today":3229,"minute_limit":60,"resets_at":"2026-10-05T00:00:00Z"}}}