{"id":4151767,"url":"https://alion.io/job/johnson-johnson-sr-design-engineer-new-products","title":"Sr. Design Engineer - New Products","company":{"id":14152,"name":"Johnson & Johnson","domain":"jnj.com","url":"https://alion.io/company/jnj","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"A","score":92,"open_postings":277,"ghost_share":0,"stale_share":0.527,"repost_share":0.004,"time_to_fill_p50_days":10,"computed_at":"2026-11-15T07:52:55Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"hybrid","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["West Chester, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"GD&T","optional":false},{"name":"Design of Experiments","optional":true}],"status":"live","first_seen_at":"2026-11-11T00:00:00Z","employer_posted_date":"2026-11-11","last_verified_at":"2026-11-15T05:59:57Z","board_verified":true,"closed_at":null,"days_open":4,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":4},"description":"At Johnson & Johnson, we believe health is everything. Our strength in healthcare innovation empowers us to build a world where complex diseases are prevented, treated, and cured, where treatments are smarter and less invasive, and solutions are personal. Through our expertise in Innovative Medicine and MedTech, we are uniquely positioned to innovate across the full spectrum of healthcare solutions today to deliver the breakthroughs of tomorrow, and profoundly impact health for humanity. Learn more at jnj.com\nAs guided by Our Credo, Johnson & Johnson is responsible to our employees who work with us throughout the world. We provide an inclusive work environment where each person is considered as an individual. At Johnson & Johnson, we respect the diversity and dignity of our employees and recognize their merit.\nJob Function:\nR&D Product DevelopmentJob Sub Function:\nBiomedical EngineeringJob Category:\nScientific/TechnologyAll Job Posting Locations:\nWest Chester, Pennsylvania, United States of AmericaJob Description:\nAbout Orthopaedics\nFueled by innovation at the intersection of biology and technology, we’re developing the next generation of smarter, less invasive, more personalized treatments.\nAre you passionate about improving and expanding the possibilities of Orthopaedics? Ready to join a team that’s reimagining how we heal? Our Orthopaedics teams help keep more than 6 million people moving each year while delivering clinical and economic value to surgeons and healthcare systems. Our teams build solutions for joint reconstruction; trauma and craniomaxillofacial; sports, extremities, and elective foot and ankle; spine; and robotics and digital surgery.\nYour unique talents will help patients on their journey to wellness. Learn more at https://www.jnj.com/medtech\nWe are searching for Sr Design Engineer to be based out of West Chester, PA or Zuchwil, Switzerland.\nPurpose:\nSr. Design Engineer - New Products is responsible for supporting the design and development of innovative orthopedic implants, instruments, and associated products from early concept through design transfer and product launch.\nThe role serves as a senior technical contributor within Design Engineering, working closely with Product Development Engineering, Manufacturing, Quality, Regulatory, suppliers, and other cross-functional partners to translate product requirements and clinical needs into robust, manufacturable product designs.\nThe position requires strong expertise in PCT Creo Parametric 3D CAD modeling, engineering drawings, GD&T, tolerance analysis, design for manufacturability, and PLM/change-control processes. The Sr. Design Engineer is expected to independently manage complex design assignments, identify and resolve technical design challenges, and help establish best practices across the Design Engineering organization.\nKey Responsibilities\nNew Product Design & Development\nDevelop innovative concepts and detailed mechanical designs for new orthopedic implants and surgical instruments.\nCreate and maintain complex PCT Creo 3D CAD models, assemblies, engineering drawings, and associated product documentation throughout the product development lifecycle.\nTranslate product requirements, clinical needs, and engineering inputs into manufacturable product designs.\nSupport projects from concept development through design iteration, verification, design transfer, and commercial launch.\nEvaluate alternative design concepts and recommend solutions based on performance, manufacturability, quality, cost, schedule, and technical risk.\nRapidly iterate designs based on engineering testing, surgeon/user feedback, manufacturing input, and cross-functional design reviews.\nEnsure designs meet applicable internal design and drafting requirements.\nTechnical Design Excellence\nApply advanced principles of GD&T and dimensional tolerancing to product designs and engineering drawings.\nPerform and/or support tolerance stack analysis to verify functional requirements and establish appropriate design tolerances.\nApply Design for Manufacturing and Assembly (DFMA) principles to improve producibility, quality, cost, and reliability.\nApply sound engineering judgment to material selection, manufacturing processes, interfaces, fits, and functional requirements.\nConduct technical design reviews and provide constructive feedback on designs produced by internal and external Design Engineering resources.\nIdentify opportunities to standardize components, design approaches, drafting methods, and engineering best practices.\nCross-Functional Product Development\nPartner closely with Product Development Engineers to convert product concepts and requirements into detailed product definitions.\nCollaborate with Manufacturing Engineering and suppliers to ensure designs can be produced reliably and efficiently.\nSupport prototyping, engineering builds, design verification, and product testing.\nParticipate in design reviews, risk-management activities, tolerance reviews, and technical problem solving.\nWork directly with suppliers to resolve design, manufacturing, and drawing-related issues.\nProvide technical CAD/design support during product industrialization and design transfer.\nCAD, PLM & Design Documentation\nCreate and maintain accurate product definition within PCT Creo Parametric CAD and Windchill / PLM systems.\nEnsure engineering drawings, CAD models, specifications, and associated documentation are complete, accurate, consistent, and compliant with applicable procedures and standards.\nSupport engineering change activities and maintain appropriate product configuration throughout development.\nApply established naming, modeling, drawing, revision, and product-structure practices.\nMaintain high standards for CAD model quality and drawing clarity.\nEducation & Experience\nRequired\nBachelor’s degree in Mechanical Engineering, Product Design Engineering, Biomedical Engineering, or a related engineering discipline; or an equivalent combination of technical education and relevant industry experience.\nAlternatively, for Switzerland, a completed technical/design engineering apprenticeship with relevant HF/FH-level advanced education or equivalent professional experience.\nTypically 5+ years of relevant experience in mechanical design, product development, or design engineering.\nDemonstrated experience developing complex orthopedic devices utilizing Creo Parametric CAD software.\nStrong experience creating production-level engineering drawings and applying GD&T.\nExperience supporting products through multiple phases of a structured product-development lifecycle.\nPreferred\nExperience within the medical device, orthopedic, surgical instrument, or other highly regulated industry.\nExperience designing orthopedic implants and/or surgical instrumentation.\nExperience working directly with manufacturing suppliers.\nExperience with design verification and product testing.\nExperience supporting geographically distributed or global development teams.\nTechnical Knowledge & Skills\nStrong working knowledge of:\nPTC Creo Parametric 3D CAD software\nWindchill / PLM systems\nGD&T and engineering drawing standards\nTolerance stack analysis\nMechanical design principles\nDesign for Manufacturing and Assembly\nMachined and manufactured components\nMetals and polymers commonly used in orthopedic products\nDesign verification and engineering testing\nRapid prototyping\nEngineering change management\nProduct configuration and documentation control\nJohnson & Johnson announced plans to separate our Orthopaedics business to establish a standalone Orthopaedics company, operating as DePuy Synthes. The process of the planned separation is anticipated to be completed within 18 to 24 months, subject to legal requirements, including consultation with works councils and other employee representative bodies, as may be required, regulatory approvals and other customary conditions and approvals.\nJohnson & Johnson is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, protected veteran status or other characteristics protected by federal, state or local law. We actively seek qualified candidates who are protected veterans and individuals with disabilities as defined under VEVRAA and Section 503 of the Rehabilitation Act.\nJohnson & Johnson is committed to providing an interview process that is inclusive of our applicants’ needs. If you are an individual with a disability and would like to request an accommodation, external applicants please contact us via https://www.jnj.com/contact-us/careers , internal employees contact AskGS to be directed to your accommodation resource.\nRequired Skills:\nPreferred Skills:\nAI Judgement Integration, Bioinformatics, Biological Engineering, Biological Sciences, Biostatistics, Data Reporting, Data Savvy, Design of Experiments (DOE), Detail-Oriented, Execution Focus, Feasibility Studies, Preclinical Research, Problem Solving, Process Oriented, Prototyping, Report Writing, Research and Development, Researching, SAP Product Lifecycle Management, Technologically SavvyThe anticipated base pay range for this position is :\n$78,000.00 - $126,500.00Additional Description for Pay Transparency:\nSubject to the terms of their respective plans, employees are eligible to participate in the Company’s consolidated retirement plan (pension) and savings plan (401(k)).This position is eligible to participate in the Company’s long-term incentive program.\nSubject to the terms of their respective policies and date of hire, employees are eligible for the following time off benefits:\nVacation -120 hours per calendar year\nSick time - 40 hours per calendar year; for employees who reside in the State of Colorado -48 hours per calendar year; for employees who reside in the State of Washington -56 hours per calendar year\nHoliday pay, including Floating Holidays -13 days per calendar year\nWork, Personal and Family Time - up to 40 hours per calendar year\nParental Leave - 480 hours within one year of the birth/adoption/foster care of a child\nBereavement Leave - 240 hours for an immediate family member: 40 hours for an extended family member per calendar year\nCaregiver Leave - 80 hours in a 52-week rolling period10 days\nVolunteer Leave - 32 hours per calendar year\nMilitary Spouse Time-Off - 80 hours per calendar year\nFor additional general information on Company benefits, 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