{"id":3719490,"url":"https://alion.io/job/karman-space-defense-senior-design-engineer-4","title":"Senior Design Engineer","company":{"id":2310318,"name":"Karman Space & Defense","domain":"karman-sd.com","url":"https://alion.io/company/karman-sd","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"ADP","truth_index":{"grade":"B","score":79,"open_postings":23,"ghost_share":0,"stale_share":0.826,"repost_share":0,"time_to_fill_p50_days":35,"computed_at":"2026-11-11T05:49:22Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Mukilteo, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":135000,"max":180000,"currency":"USD","period":"year","gross":null,"usd_annual":180000},"salary_estimate":null,"experience_years_min":6,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"GD&T","optional":false},{"name":"SolidWorks","optional":false}],"status":"live","first_seen_at":"2026-11-04T02:13:31Z","employer_posted_date":"2026-11-04","last_verified_at":"2026-11-11T05:28:18Z","board_verified":true,"closed_at":null,"days_open":7,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":7},"description":"Here is the completed rewritten job posting following all rules from your Karman Space & Defense job-posting-editor prompt.\nSenior Design Engineer\nKarman Space & Defense is a leader in the rapid design, development, and production of critical, next-generation system solutions that align with the U.S. Department of War and its allies’ core mission priorities, and meet the accelerating demand for access to space. Building on nearly 50 years of success, we deliver Payload & Protection Systems, Aero/Hydrodynamic Interstage Systems, and Propulsion & Launch Systems to more than 80 prime contractors supporting over 130 space and defense programs.\nThis role is part of our Hypersonics and Strategic Missile Defense business, which designs, develops, and delivers highly dependable missile systems for hypersonic and strategic missile defense missions. We provide integrated, mission-ready hardware that brings together multiple technologies into unified systems engineered to perform in demanding operational environments. Our tip-to-tail capabilities include payload protection and deployment systems, propulsion systems, aerodynamic interstage systems, separation systems, missile subsystems, shroud systems, launch systems, and payload integration solutions.\nIn this role, you will lead the design and development of aerospace structures, mechanisms, and mechanical systems from concept through detailed design and validation. You will provide technical leadership across multiple programs, guide proposal and concept design efforts, support prototype builds and testing, and mentor junior engineers while ensuring designs meet customer requirements and engineering standards.\nResponsibilities\nLeads mechanical design activities across programs while supporting the broader engineering group.\nConceptualizes, develops, and designs structures, mechanisms, and mechanical systems that meet customer requirements and customary engineering standards.\nPerforms engineering calculations, analyses, and comprehensive tolerance stack-up assessments.\nVerifies calculations and analytical work performed by others.\nLeads design efforts on systems and subsystems, often supporting multiple programs simultaneously.\nSupports proposals and quick-turn concept development through computer-aided design (CAD) models and illustrations.\nGenerates bills of materials and complete drafting packages.\nSupports prototyping, hardware assembly, development testing, and product qualification.\nMentors and serves as a technical resource for junior engineers.\nRequired Qualifications\nBachelor’s degree in mechanical engineering, aerospace engineering, or an equivalent field.\nTypically possesses 6 or more years of experience designing aerospace and/or defense systems.\nProven experience designing robust hardware that has passed qualification testing.\nDemonstrated proficiency in mechanical design, engineering, and drawing conventions.\nProficient in SolidWorks and Geometric Dimensioning and Tolerancing (GD&T).\nKnowledge of computer-aided design and engineering (CAD/CAE) tools relevant to mechanical system design.\nStrong mathematical skills and understanding of material properties, strength, and stress formulas.\nAbility to read drawings and technical diagrams and follow verbal and written instructions.\nStrong computer skills and familiarity with common office and engineering tools.\nDetailed knowledge of design-based military and commercial specifications.\nAbility to work independently, manage multiple priorities, and maintain a focus on quality and safety.\nStrong mechanical aptitude, creativity in solving problems, and the ability to balance detailed execution with broader program goals.\nExcellent communication and customer-relationship skills.\nA current U.S. Department of Defense (DoD) Secret security clearance or the ability to obtain and maintain one.\nPreferred Qualifications\nMaster’s degree in mechanical engineering, aerospace engineering, or an equivalent field.\nBenefits\nMedical, dental, and vision insurance\n401(k) with company match\nPaid time off\nHealth Savings Account (HSA) with company contribution\nFlexible Spending Accounts (FSA)\nCompany-paid life and AD&D insurance\nShort- and long-term disability coverage\nTuition reimbursement\nKarman Space and Defense is an Equal Opportunity Employer. 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