{"id":2899975,"url":"https://alion.io/job/kdcone-compounder-process-engineer-1st-shift","title":"Compounder Process Engineer - 1st Shift","company":{"id":2466586,"name":"Knowlton Development Corporation","domain":"kdc-one.com","url":"https://alion.io/company/kdc-one","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Dayforce","truth_index":{"grade":"B","score":80,"open_postings":16,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":18,"computed_at":"2026-10-26T05:57:25Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"junior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Manitowoc, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":45000,"max_usd":82000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":4343},"experience_years_min":2,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"CAPA","optional":false}],"status":"live","first_seen_at":"2026-06-23T05:00:00Z","employer_posted_date":"2026-10-20","last_verified_at":"2026-10-26T10:14:09Z","board_verified":true,"closed_at":null,"days_open":125,"trust":{"level":"stale","repost_count":0,"flags":["stale"],"days_open":125},"description":"Job Title: Compounding Process Engineer\nReports To: Engineering Manager\nJob category: Individual contributor Management \nDivision: Scented & Living Solutions\nDepartment: Engineering\nLocation: Manitowoc, WI\n\nDescription / Scope / Mission\n\nThe Compounding Process Engineer focuses on the design, optimization, and implementation of manufacturing processes for liquid domestic and consumer products. This role bridges the gap between R&D formulation and full-scale commercial manufacturing, ensuring that production processes are safe, efficient, robust, and capable of consistently meeting quality standards. Executes activities to support implementation of new projects and equipment specification and design in Compounding areas to increase capacity, set up / optimize production and reduce costs. Responsible for developing and implementing process strategies, managing resources, optimizing current processes and creating and maintaining documentation in line with the customer expectations and the regulatory requirements (FDA cGMP, OSHA, DNR).\n\nKey Responsibilities/ Accountabilities\nAnalyze existing compounding processes to identify inefficiencies, bottlenecks, and waste. Implement Lean Manufacturing and Six Sigma methodologies to improve yield and cycle times.\nEstablish, validate, and document standard operating parameters (e.g., optimal viscosity, temperature ranges, shear rates) for batch processing.\nPartner with Customers and R&D to transition new formulations from bench/pilot scale to mass production plants. \nDetermine the appropriate blending equipment, agitator types, and raw material addition sequences required to maintain product integrity at commercial scale.\nLead and document pilot runs and first-production batches, troubleshooting any deviations in product texture, stability, or separation.\nAssist in the specification, sourcing, installation, and commissioning of new manufacturing equipment, such as mixing and storage tanks, automated dosing systems, high-shear mixers, and Clean-in-Place (CIP) units.\nAuthor and execute Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ) protocols for new and modified equipment in partnership with Validation engineer and Quality Manager.\nPartner with Controls/Automation Engineers to optimize PLC sequences, batching software recipes, and inline instrumentation (flow meters, load cells, pH probes).\nServe as the technical lead for investigating batch failures, out-of-specification (OOS) incidents, or systemic process deviations, implementing sustainable engineering solutions (CAPA).\nDesign and validate CIP (Clean-in-Place) and SIP (Sanitization-in-Place) cycles to minimize water and chemical consumption while ensuring zero cross-contamination.\nEnsure all process designs comply with environmental, health, and safety regulations (OSHA; FDA; DNR, etc.), incorporating proper venting, spill containment, and safe chemical handling features.\n\nEducation / Certification / Qualifications / Experience\nBA/BS degree in a field of science required or equivalent experience.\nBackground with cGMP and FDA compliance preferred.\nDemonstration of strong detail orientation, organizational skills and the ability to work independently and multi-task.\nProficient with Process Flow Diagrams (PFDs), Piping and Instrumentation diagrams (P&IDs) and CAD software\n\nExperience:\nMinimum of 2 years as process or manufacturing engineer.\nDirect experience with liquid consumer products is preferred.\n\nLICENSE OR CERTIFICATION REQUIRED:\nNone\n\nSpecific Knowledge: Fluid mechanics, rheology, compounding equipment\nStand 30% of the time. \nSit 70% of the time.\nUse hands to finger, handle or touch 100% of the time.\nReach above shoulders less than 10% of the time.\nClimb or balance less than 10% of the time.\nTalk or hear 50% of the time.\nTaste or smell up to 10% of the time.\nLift up to 30 pounds up to 5% of the time.\nClose Vision (clear vision at 20n inches or less).\nColor Vision (ability to identify and distinguish colors).\nAbility to adjust focus (ability to adjust the eye to bring an object into sharp focus).\n\nTOOLS/EQUIPMENT USED:\nVarious hand tools, computer, telephone, copier and fax.\n\nWORK ENVIRONMENT/PPE REQUIRED:\nExposure to wet, humid conditions (non-weather); exposure to chemical manufacturing environment; exposure to outdoor weather conditions; vibration; and work/job related travel up to 1/3 of the time.\nWork near moving mechanical parts 1/3 to 2/3 of the time.\nExposure to moderate noise.\nWear PPE as required, not limited to safety glasses, steel toed shoes, etc.","description_format":"text","description_chars":4588,"description_truncated":false,"requirements":{"experience_years_min":2,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":true},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Manufacturing","Professional Services","Supply Chain"],"lifecycle":[{"event":"open","at":"2026-10-20T05:56:48Z"}],"visa":[],"liveness":{"score":3,"band":"cold","label":"Long shot","p_open":1,"p_active":0.111,"p_room":0.28,"age_days":125,"expected_fill_days":18,"reasons":["conf:0","stale_co","win:tail","crowd:junior"],"computed_at":"2026-10-26T05:57:25Z"},"pay":null,"html_url":"https://alion.io/job/kdcone-compounder-process-engineer-1st-shift","json_url":"https://alion.io/job/kdcone-compounder-process-engineer-1st-shift.json","meta":{"generated_at":"2026-10-26T12:55:54Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":17867,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-27T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":2466586},"rest":"https://alion.io/mcp/rest/get_company?id=2466586"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fkdcone-compounder-process-engineer-1st-shift"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fkdcone-compounder-process-engineer-1st-shift"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fkdcone-compounder-process-engineer-1st-shift"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/kdcone-compounder-process-engineer-1st-shift\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fkdcone-compounder-process-engineer-1st-shift"}]}