{"id":1609772,"url":"https://alion.io/job/kohler-sr-engineer-controls-automation","title":"Sr. Engineer, Controls & Automation","company":{"id":1756392,"name":"Kohler","domain":"kohler.com","url":"https://alion.io/company/kohler","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Cornerstone","truth_index":{"grade":"B","score":80,"open_postings":21,"ghost_share":0,"stale_share":0.81,"repost_share":0,"time_to_fill_p50_days":39,"computed_at":"2026-10-12T06:55:09Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Casa Grande, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":82000,"max_usd":156000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":5037},"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-10-01T12:00:00Z","employer_posted_date":"2026-10-01","last_verified_at":"2026-10-12T08:47:22Z","board_verified":true,"closed_at":null,"days_open":11,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":11},"description":"Location: Onsite - Casa Grande, AZ Opportunity The Senior Controls Automation Engineer is responsible for supporting, maintaining, and improving automation systems to achieve safety, quality, delivery, and cost objectives within a highly automated manufacturing environment. This role focuses on controls system reliability, robotics, automation projects, troubleshooting, continuous improvement, and the implementation of new technologies. The primary area of responsibility supports molding operations, including a fleet of FANUC industrial robots, PLC-based machine controls, HMI/SCADA systems, and automated production equipment. The ideal candidate combines strong automation and controls expertise with a hands-on mechanical engineering background and the ability to design, troubleshoot, and improve automated manufacturing systems. This position works closely with Production, Maintenance, Quality, Process Engineering, and Operations to improve equipment performance, increase manufacturing efficiency, and support plant growth. What We Offer\nCompetitive salary with annual merit increases and bonus potential\nWide array of benefits, including medical, dental, vision, wellness incentives, and maternity/parental leave\n401k savings plan\nCompany-funded pension plan with vesting after 5 years of service\nCareer advancement opportunities, tuition reimbursement, and employee discounts\nCompany-paid relocation package Responsibilities\nSupport daily manufacturing operations and resolve controls, robotics, and automation-related issues.\nLead troubleshooting efforts for PLCs, HMIs, robotics, machine vision systems, industrial networks, and automated equipment.\nDevelop, maintain, and improve Rockwell Automation control systems, including ControlLogix and CompactLogix platforms.\nConfigure, develop, and support Ignition HMI/SCADA applications.\nSupport and optimize a manufacturing environment consisting of 90+ FANUC industrial robots.\nLead root cause analysis and corrective actions for equipment downtime, automation failures, and process-related concerns.\nIdentify and implement automation and continuous improvement projects.\nDevelop and maintain controls standards, documentation, electrical drawings, and programming standards.\nSupport capital projects involving automation equipment, robotics, controls upgrades, and new production lines.\nCollaborate with Process Engineering, Production, and Maintenance teams to improve equipment performance.\nSupport machine commissioning, startup, validation, and operator training activities.\nPromote and support safe machine design, safeguarding, and automation safety initiatives.","description_format":"text","description_chars":2635,"description_truncated":false,"requirements":{"experience_years_min":null,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":["401k plan","Parental leave"],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":true,"industries":[],"lifecycle":[{"event":"open","at":"2026-10-01T20:10:22Z"}],"visa":[],"liveness":{"score":63,"band":"ok","label":"Likely open","p_open":1,"p_active":0.632,"p_room":1,"age_days":10,"expected_fill_days":39,"reasons":["conf:3","stale_co","velocity","win:early","comp:brand"],"computed_at":"2026-10-12T06:55:09Z"},"pay":null,"html_url":"https://alion.io/job/kohler-sr-engineer-controls-automation","json_url":"https://alion.io/job/kohler-sr-engineer-controls-automation.json","meta":{"generated_at":"2026-10-12T15:27:20Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":24276,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-13T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":1756392},"rest":"https://alion.io/mcp/rest/get_company?id=1756392"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fkohler-sr-engineer-controls-automation"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fkohler-sr-engineer-controls-automation"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fkohler-sr-engineer-controls-automation"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/kohler-sr-engineer-controls-automation\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fkohler-sr-engineer-controls-automation"}]}