{"id":3154721,"url":"https://alion.io/job/lucy-zodion-senior-industrial-engineer","title":"Senior Industrial Engineer","company":{"id":2527560,"name":"Lucy Zodion","domain":"lucyzodion.com","url":"https://alion.io/company/lucyzodion","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Oracle","truth_index":{"grade":"B","score":70,"open_postings":42,"ghost_share":0.5,"stale_share":0,"repost_share":0,"time_to_fill_p50_days":null,"computed_at":"2026-10-27T05:46:45Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Nashik, India"],"countries":["IN"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"AutoCAD","optional":false},{"name":"Digital Twin","optional":false},{"name":"SolidWorks","optional":false}],"status":"live","first_seen_at":"2026-08-18T08:47:28Z","employer_posted_date":"2026-08-18","last_verified_at":"2026-10-27T21:53:15Z","board_verified":true,"closed_at":null,"days_open":70,"trust":{"level":"ok","repost_count":0,"flags":["company_stale"],"days_open":69},"description":"About Us:\nLucy Group Ltd is the parent company of all Lucy Group companies. Since its origins in Oxford, UK, over 200 years ago, the Group has grown and diversified. The Group’s businesses help to advance the transition to a carbon-free world with infrastructure that enables renewable energy, electric vehicles, smart city management and sustainable living. Today we employ in excess of 1,600 people worldwide, with operations in the UK, Saudi Arabia, UAE, India, South Africa, Brazil, Thailand, Malaysia, India and East Africa.\nLucy Electric is an international leader in intelligent secondary power distribution products and solutions, with remote operation and monitoring. Linking energy generation to consumption, the business specializes in high-performance medium- and low-voltage switchgear for utility, industrial and commercial applications. Key products include Ring Main Units and package substations.\nJob Purpose:\nWe are seeking a forward-thinking and results-driven Manufacturing Engineer with a strong foundation in Industrial Engineering, Continuous Improvement, and Automation & Digitalization. This role is pivotal in optimizing manufacturing processes, enhancing productivity, and integrating smart technologies to drive operational excellence. The ideal candidate will also possess hands-on experience in fixture and template design, enabling precision and repeatability in production.\nKey Accountabilities:\nProcess & Industrial Engineering:\nAnalyze and optimize manufacturing processes to improve efficiency, reduce waste, and ensure product quality.\nConduct time studies, line balancing, and capacity planning to support production goals.\nDevelop and maintain standard work procedures and ensure compliance on the shop floor.\nDesign and optimize plant layouts, material flow, and workstation ergonomics.\nContinuous Improvement:\nLead Lean Manufacturing initiatives including 5S, Kaizen, and Value Stream Mapping.\nImplement Six Sigma methodologies to reduce process variation and improve quality.\nMonitor and analyze KPIs to identify trends and drive corrective actions.\nFoster a culture of continuous improvement across all departments.\nFixture & Template Design:\nDesign and develop jigs, fixtures, and templates to support efficient and accurate manufacturing.\nCollaborate with production and quality teams to ensure tooling meets operational and safety standards.\nUse CAD tools (e.g., SolidWorks, AutoCAD) to create detailed designs and technical documentation.\nSupport prototyping and validation of new tooling solutions.\nAutomation & Digitalization:\nIdentify opportunities for automation in manufacturing processes and lead implementation projects.\nCollaborate with automation vendors and internal teams to integrate robotics, PLCs, and smart sensors.\nSupport the deployment of Industry 4.0 technologies including IoT, MES, and digital twins.\nUtilize data analytics and digital tools to monitor process performance and drive decision-making.\nCross-Functional Collaboration:\nWork closely with R&D, Quality, Maintenance, and Supply Chain teams to ensure seamless operations.\nSupport New Product Introduction (NPI) by developing scalable and efficient manufacturing processes.\nProvide training and technical support to production teams on new processes and technologies.\nQualifications, Experience & Skills\nBachelor’s degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or related field.\n5+ years of experience in a manufacturing or industrial engineering role.\nProficiency in CAD software (e.g., SolidWorks, AutoCAD) and process simulation tools.\nStrong knowledge of Lean Manufacturing, Six Sigma, and continuous improvement methodologies.\nExperience in fixture/tooling design and automation systems integration.\nFamiliarity with digital manufacturing tools and ERP/MES systems.\nPreferred Qualifications:\nSix Sigma Green Belt or Black Belt certification.\nExperience with PLC programming, robotics, or industrial automation.\nKnowledge of Industry 4.0 technologies and digital transformation strategies.\nExperience in high-volume or precision manufacturing environments.\nKey Competencies:\nAnalytical Thinking & Problem Solving \nProcess Optimization & Waste Reduction \nTooling & Fixture Design Expertise \nAutomation & Smart Manufacturing Integration \nDigital Mindset & Data-Driven Decision Making \nCross-Functional Collaboration & Communication \nProject Management & Execution Excellence\nDoes this sound interesting? We would love to hear from you. Our application process in quick and easy. Apply today!\n Key Accountabilities:\nProcess & Industrial Engineering:\nAnalyze and optimize manufacturing processes to improve efficiency, reduce waste, and ensure product quality.\nConduct time studies, line balancing, and capacity planning to support production goals.\nDevelop and maintain standard work procedures and ensure compliance on the shop floor.\nDesign and optimize plant layouts, material flow, and workstation ergonomics.\nContinuous Improvement:\nLead Lean Manufacturing initiatives including 5S, Kaizen, and Value Stream Mapping.\nImplement Six Sigma methodologies to reduce process variation and improve quality.\nMonitor and analyze KPIs to identify trends and drive corrective actions.\nFoster a culture of continuous improvement across all departments.\nFixture & Template Design:\nDesign and develop jigs, fixtures, and templates to support efficient and accurate manufacturing.\nCollaborate with production and quality teams to ensure tooling meets operational and safety standards.\nUse CAD tools (e.g., SolidWorks, AutoCAD) to create detailed designs and technical documentation.\nSupport prototyping and validation of new tooling solutions.\nAutomation & Digitalization:\nIdentify opportunities for automation in manufacturing processes and lead implementation projects.\nCollaborate with automation vendors and internal teams to integrate robotics, PLCs, and smart sensors.\nSupport the deployment of Industry 4.0 technologies including IoT, MES, and digital twins.\nUtilize data analytics and digital tools to monitor process performance and drive decision-making.\nCross-Functional Collaboration:\nWork closely with R&D, Quality, Maintenance, and Supply Chain teams to ensure seamless operations.\nSupport New Product Introduction (NPI) by developing scalable and efficient manufacturing processes.\nProvide training and technical support to production teams on new processes and technologies.\nQualifications, Experience & Skills\nBachelor’s degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or related field.\n5+ years of experience in a manufacturing or industrial engineering role.\nProficiency in CAD software (e.g., SolidWorks, AutoCAD) and process simulation tools.\nStrong knowledge of Lean Manufacturing, Six Sigma, and continuous improvement methodologies.\nExperience in fixture/tooling design and automation systems integration.\nFamiliarity with digital manufacturing tools and ERP/MES systems.\nPreferred Qualifications:\nSix Sigma Green Belt or Black Belt certification.\nExperience with PLC programming, robotics, or industrial automation.\nKnowledge of Industry 4.0 technologies and digital transformation strategies.\nExperience in high-volume or precision manufacturing environments.\nKey Competencies:\nAnalytical Thinking & Problem Solving \nProcess Optimization & Waste Reduction \nTooling & Fixture Design Expertise \nAutomation & Smart Manufacturing Integration \nDigital Mindset & Data-Driven Decision 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