{"id":3995300,"url":"https://alion.io/job/lyondellbasell-process-safety-engineer","title":"Process Safety Engineer","company":{"id":1780436,"name":"LyondellBasell","domain":"lyondellbasell.com","url":"https://alion.io/company/lyondellbasell","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"SuccessFactors","truth_index":{"grade":"A","score":89,"open_postings":10,"ghost_share":0,"stale_share":0.4,"repost_share":0.1,"time_to_fill_p50_days":22,"computed_at":"2026-11-09T06:03:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Bay City, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":8,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-11-10T01:02:13Z","employer_posted_date":"2026-11-09","last_verified_at":"2026-11-10T01:02:13Z","board_verified":true,"closed_at":null,"days_open":0,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":0},"description":"LyondellBasell is a leader in the global chemical industry creating solutions for everyday sustainable living. With a nearly 70-year legacy that includes a Nobel Prize in Chemistry and our proprietary MoReTec recycling technology, LYB is enabling a more sustainable future for generations to come. LYB develops high-quality and innovative products for applications ranging from sustainable transportation and food safety to clean water and quality healthcare. LYB places high priority on diversity, equity and inclusion and is Advancing Good with an emphasis on our planet, the communities where we operate and our future workforce. We're addressing the global challenges of ending plastic waste, taking climate action, and supporting a thriving society, while generating value for our customers, investors, and society.\nCome Join an Inclusive Team\nThe Process Safety Engineer serves as the APS Americas subject matter expert and strategic leader for Process Safety Management (PSM), including combustible dust risk management and other process hazard analysis programs. Reporting to the APS Americas Sr. Manager, the role provides technical leadership and governance for EC manufacturing sites while serving as the process safety and combustible dust resource across APS Americas.\nThe role partners with Operations, Engineering, Maintenance, Capital Projects, HSE, Site Leadership, and Corporate Process Safety to identify, evaluate, and reduce process risk; strengthen organizational capability; and ensure compliance with LYB standards and regulatory requirements. A key expectation is building sustainable site ownership by standardizing best practices and embedding process safety into daily operations, decision-making, and continuous improvement.\nPosition is required to sit at one of our manufacturing sites when not travelling.\nSan Luis Potosi, Mexico\nBay City, MI\nPerrysburg, OH\nNorth Kingsville, OH\nAkron, OH\nA Day in the Life\nProcess Safety Leadership & Capability Building\nServe as the APS Americas subject matter expert for Process Safety Management and combustible dust risk management.\nBuild site process safety capability and ownership through coaching, training, technical leadership, and GoalZERO-aligned hazard recognition.\nProvide technical guidance to site leadership and share best practices across APS and Corporate Process Safety networks.\nProcess Hazard Analysis & Risk Management\nLead PHAs, DHAs, LOPAs, and related risk assessments to identify, document, and reduce process hazards.\nDevelop long-term risk assessment strategies and strengthen safeguard effectiveness across manufacturing sites.\nPSM Systems, Compliance & Governance\nStandardize PSM tools, templates, and practices to support practical, operations-based compliance with LYB and regulatory requirements.\nAssess process safety system effectiveness and drive sustainable site ownership and improvement.\nSupport OE assessments, process safety audits, compliance reviews, and management system assessments.\nDrive timely closure of PS risk mitigation actions/findings from PHAs and audits.\nCombustible Dust Management\nProvide technical leadership for combustible dust risk management, DHAs, and mitigation strategies.\nEnsure combustible dust programs align with LYB expectations, regulatory requirements, and recognized industry standards.\nPartner with sites to prioritize combustible dust risk reduction, education, incident prevention, and best-practice deployment.\nIncident Learning, Metrics & Continuous Improvement\nSupport investigations of process safety incidents, loss of primary containment events, combustible dust events, and significant near misses.\nFacilitate root cause analysis, corrective action verification, and communication of lessons learned across APS facilities.\nDevelop and maintain leading and lagging process safety performance indicators.\nAnalyze trends, communicate risks, and drive improvement initiatives addressing systemic vulnerabilities.\nCross-Functional Partnership\nPartner with Operations, Engineering, Maintenance, HSE, Quality, Reliability, Automation, and Capital Projects to embed process safety into execution.\nAdvise on capital projects and operating changes to ensure process safety risks are identified and managed.\nBuild cross-functional partnerships that support consistent, sustainable process safety performance.\nCollaborates with LYB Corporate Process Safety & networks to align APS practices\nYou Bring This Value\nBachelor's Degree in Chemical Engineering, Mechanical Engineering, or related Engineering discipline required.\nMinimum 8 years of experience in process safety, chemical manufacturing, polymer manufacturing, petrochemical manufacturing, specialty chemical manufacturing, or related industrial operations.\nDemonstrated experience leading and facilitating Process Hazard Analyses (PHA) and HAZOP studies.\nStrong understanding of OSHA Process Safety Management (PSM) requirements and risk-based process safety principles.\nExperience with Management of Change (MOC), PSSR, incident investigation, and process safety management systems.\nKnowledge of combustible dust hazards, Dust Hazard Analysis methodologies, and risk management practices.\nExperience supporting or leading risk reduction and process safety improvements\nStrong written, verbal, and presentation skills.\nAbility for some travel throughout APS Americas to support site needs.\nPreferred Qualifications\nPHA Leader certification or equivalent training.\nExperience supporting multiple manufacturing sites.\nExperience within chemical, petrochemical, compounding, polymers, composites, or related process industries.\nCompetencies\nDrive Innovation\nTechnical Skills\nGrow Capabilities\nPromote Inclusion\nMotivational Fit\nBuild Partnerships\nDeliver Results\nPrivacy Statement: For information regarding how LyondellBasell processes your personal data, please read our Privacy Statement\nStay Connected!\nVisit our LYB Website\nFollow us on LinkedIn and Instagram\nLike us on Facebook\nSubscribe to our YouTube channel","description_format":"text","description_chars":6011,"description_truncated":false,"requirements":{"experience_years_min":8,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":["Equity"],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Plastics & Polymers","Chemical 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