{"id":4112234,"url":"https://alion.io/job/magna-senior-tooling-engineer-2","title":"Senior Tooling Engineer","company":{"id":94374,"name":"Magna","domain":"magna.com","url":"https://alion.io/company/magna-com","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"B","score":82,"open_postings":338,"ghost_share":0,"stale_share":0.692,"repost_share":0.015,"time_to_fill_p50_days":49,"computed_at":"2026-11-12T10:38:37Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Troy, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"AutoCAD","optional":false},{"name":"FMEA","optional":false},{"name":"GD&T","optional":false},{"name":"Siemens NX","optional":false},{"name":"Unity","optional":false}],"status":"live","first_seen_at":"2026-11-11T23:32:48Z","employer_posted_date":"2026-11-11","last_verified_at":"2026-11-12T05:50:15Z","board_verified":true,"closed_at":null,"days_open":0,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":0},"description":"Job descriptions may display in multiple languagesbased on your language selection.\nWhat we offer:\nAt Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.\nGroup Summary:\nCosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.\nJob Responsibilities:\nDesign and optimize high-pressure die casting tooling, including gating, runner, cooling, vacuum, sealing, and trim systems to achieve superior product quality, productivity, and casting yield.\nDevelop die seal concepts and vacuum system solutions to maximize vacuum performance and minimize leakage.\nDesign and validate cooling systems to ensure thermal balance, dimensional stability, optimal cycle times, and consistent casting quality.\nDrive tooling and process improvements across global casting operations, including hydraulic cores/slides, squeeze cores, jet-cooled cores, vacuum systems, and related technologies.\nProvide technical expertise to improve tooling performance through optimized materials, coatings, and tooling practices that extend die life and reduce soldering.\nEstablish, maintain, and deploy global die and tooling standards to improve production efficiency, casting yield, quality, and cost competitiveness.\nAnalyze thermal imaging, casting data, and tooling performance to identify opportunities for process and tooling optimization.\nConduct dimensional capability studies and implement corrective actions to improve product quality and process capability.\nApply proactive engineering methodologies, including FMEA, risk assessment, and lessons learned, to ensure successful program launches and first-time-pass objectives.\nUtilize Design for Manufacturability (DFM) principles to assess product feasibility, tooling concepts, and manufacturing readiness.\nCollaborate with simulation and manufacturing teams to correlate simulation results with production trials and optimize casting performance.\nLead standardization of GD&T interpretation and casting tolerance requirements for structural die-cast components.\nPartner with global tooling suppliers to evaluate tooling concepts, costs, lead times, and technical feasibility.\nDevelop and implement engineering tools, calculations, CAD standards, and automation solutions to improve design efficiency and reduce engineering lead times.\nSupport customer discussions to finalize product designs, technical specifications, and manufacturing requirements while meeting quality, cost, delivery, and productivity targets.\nMaintain and improve CAD data management systems for products, tooling, fixtures, and manufacturing equipment.\nCapture, document, and share best practices and lessons learned across global casting operations.\nProvide technical support and troubleshooting expertise for casting processes, tooling, downstream manufacturing processes, and value engineering initiatives.\nSupport new product and process development activities focused on performance improvement and cost reduction.\nQualification requirements\nBachelor's degree in Mechanical Engineering, Manufacturing Engineering, Metallurgical Engineering, or a related field.\nSeveral years of experience in High Pressure Die Casting (HPDC), preferably within the automotive industry.\nDemonstrated experience in die design, gating systems, runner design, cooling system design, and tooling development.\nStrong understanding of HPDC process fundamentals, tooling design principles, and casting defect prevention.\nProven ability to assess manufacturing feasibility from component drawings, specifications, and assemblies.\nProficiency in 2D and 3D CAD software, including AutoCAD, Siemens NX, and Spinfire.\nWorking knowledge of casting simulation software such as MAGMASoft and/or Flow-3D (preferred).\nStrong understanding of Geometric Dimensioning & Tolerancing (GD&T).\nExperience with Design for Manufacturability (DFM), Value Engineering (VE), and continuous improvement methodologies.\nKnowledge of Failure Mode and Effects Analysis (DFMEA, PFMEA) and risk-based engineering approaches.\nStrong problem-solving, analytical, and root-cause investigation skills.\nHands-on experience in manufacturing support, process optimization, and troubleshooting.\nExcellent communication skills with the ability to collaborate effectively across global teams.\nProfessional proficiency in English.\nWork Environment\nWork environment consisting of both office and manufacturing plant settings.\nOpportunity to collaborate with global teams and support Cosma Casting operations across Europe and North America.\nWillingness and ability to travel internationally as required.\nAwareness, Unity, Empowerment:\nAt Magna, we believe that a diverse workforce is critical to our success. That’s why we are proud to be an equal opportunity employer. We hire on the basis of experience and qualifications, and in consideration of job requirements, regardless of, in particular, color, ancestry, religion, gender, origin, sexual orientation, age, citizenship, marital status, disability or gender identity. Magna takes the privacy of your personal information seriously. We discourage you from sending applications via email or traditional mail to comply with GDPR requirements and your local Data Privacy Law.\nAI-Assisted Screening Disclosure\nAs part of our commitment to a fair, consistent, and efficient recruitment process, we may use artificial intelligence (AI) tools to assist in the initial screening of applications submitted through our Workday system. These tools help identify qualifications and experience that align with the role requirements. Please note that AI is used solely to support our recruiters. Final decisions are always made by the hiring manager and the hiring team. Importantly, no applicant data is shared externally through these AI tools. All information remains securely within our systems and is handled in accordance with our privacy and data protection policies.\nUnder conditions defined by applicable law, you may have the right to request an explanation of how AI is used to support decision-making.\nIf you have any questions or concerns about this process, feel free to contact our Talent Attraction team.\nWorker Type:\nRegular / PermanentGroup:\nCosma International","description_format":"text","description_chars":6752,"description_truncated":false,"requirements":{"experience_years_min":null,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[{"language":"English","level":"Advanced (C1)","optional":false}]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Automotive Manufacturing","Automotive Components"],"lifecycle":[{"event":"open","at":"2026-11-11T23:32:48Z"}],"visa":[{"country":"US","licensed_sponsor":true,"adverts_offering_sponsorship_24m":0,"sanctioned_now":false,"evidence":"H-1B filings in 12 months: 22 · green card filings: 4","filings_12m":22,"filings_prev_12m":34,"green_card_filings_12m":4,"median_offered_wage_usd":123462,"route":null,"cap_exempt":false,"checked_at":"2026-11-12T07:36:15+00:00","sources":["US Department of Labor: LCA disclosure data (H-1B, H-1B1, E-3)","US Department of Labor: PERM disclosure data (green cards)"],"filings_for_role_12m":0}],"liveness":{"score":63,"band":"ok","label":"Likely open","p_open":1,"p_active":0.632,"p_room":1,"age_days":0,"expected_fill_days":49,"reasons":["conf:4","stale_co","velocity","win:early","comp:brand"],"computed_at":"2026-11-12T10:38:37Z"},"pay":null,"html_url":"https://alion.io/job/magna-senior-tooling-engineer-2","json_url":"https://alion.io/job/magna-senior-tooling-engineer-2.json","meta":{"generated_at":"2026-11-12T14:04:44Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":29307,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-13T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.1,"usd":0.01,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":94374},"rest":"https://alion.io/mcp/rest/get_company?id=94374"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fmagna-senior-tooling-engineer-2"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":2,"usd":0.2},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fmagna-senior-tooling-engineer-2"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.1,"usd":0.01},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fmagna-senior-tooling-engineer-2"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/magna-senior-tooling-engineer-2\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fmagna-senior-tooling-engineer-2"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":4112234}},{"tool":"search_jobs","arguments":{"company":"magna.com","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":4112234},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); https://alion.io/mcp with an Alion account has everything. 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