{"id":3656111,"url":"https://alion.io/job/mattel-sr-maintenance-engineer","title":"Sr Maintenance Engineer","company":{"id":13477,"name":"Mattel","domain":"mattel.com","url":"https://alion.io/company/mattel-inc","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"SmartRecruiters","truth_index":{"grade":"B","score":75,"open_postings":8,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":25,"computed_at":"2026-11-04T06:34:25Z"}},"role":"Field & Service","role_family":"Field & Service","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Dongguan, China"],"countries":["CN"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":14000,"max":20000,"currency":"CNY","period":"month","gross":null,"usd_annual":36192},"salary_estimate":null,"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-11-03T01:39:49Z","employer_posted_date":"2026-11-03","last_verified_at":"2026-11-04T06:21:48Z","board_verified":true,"closed_at":null,"days_open":1,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":1},"description":"MCA\n Key Responsibilities\nTake charge of difficult and recurring equipment breakdown troubleshooting for injection molding machines, auxiliary units, ultrasonic welders, robotic stations, conveyors, decorating machines, automated packaging equipment and peripheral utilities on Barbie production lines. Conduct root cause analysis and implement permanent countermeasures.\nLead the deployment, execution and continuous optimization of TPM / Preventive Maintenance (PM) and Predictive Maintenance plans; formulate maintenance work instructions, checklists, lubrication schedules and overhaul standards.\nManage spare parts: classify critical spare parts, set safety stock level, review consumption data, optimize inventory, reduce emergency procurement cost while supporting quick repair response.\nCarry out minor modification, retrofit and reliability upgrade of existing equipment to fix design defects, reduce failure frequency and improve maintainability, under Mattel EH&S and safety review rules.\nEnsure all maintenance activities strictly follow LOTO, machine guarding, functional safety and Mattel global safety standards; organize risk assessment for overhaul, modification and special maintenance work.\nTrack maintenance KPIs including MTBF, MTTR, downtime rate, maintenance cost and OEE; compile failure records, maintenance logs, monthly reliability review reports and share lesson learned.\nTrain and mentor maintenance technicians, organize skill sharing, standardize troubleshooting methods, improve the overall repair capability of the maintenance team.\nCooperate with automation and equipment engineers in new machine SAT, commissioning and acceptance; hand over maintenance know-how, prepare maintenance manual and backup files for new production lines for Barbie NPI projects.\nCommunicate with equipment vendors for technical support, component repair and failure analysis; prepare relevant technical documents in English when required.\n Requirements\nEducation & Experience\nBachelor degree or above in Mechatronics, Mechanical, Electrical, Automation or related discipline; college diploma with rich relevant experience is also acceptable\nMinimum 5 years hands-on maintenance experience in high-volume plastic, consumer goods or toy manufacturing plant\nFamiliar with injection molding and automated assembly/packaging line maintenance; multinational factory experience is preferred\nTechnical Competencies\nSolid knowledge in mechanical structure, hydraulic & pneumatic system, electrical control circuit, PLC, servo, sensors and safety interlock\nHands-on troubleshooting experience for industrial robots, vision systems and decorating equipment is a plus\nAble to read mechanical drawings and electrical schematics independently\nFamiliar with TPM, 5-Why, 8D root cause analysis and maintenance management process\nUnderstand FAT/SAT, LOTO and machine safety requirements\nSoft Skills & Language\nBasic to intermediate business English for reading manuals and simple vendor communication\nStrong on-site hands-on capability, calm when facing urgent breakdowns\nSafety-first mindset, good teamwork, patient in coaching technicians\nResult-oriented, good at summarizing failure experience and standardizing maintenance 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