{"id":3766103,"url":"https://alion.io/job/maxcessintl-manufacturing-process-engineer-rotary-tooling","title":"Manufacturing Process Engineer - Rotary Tooling","company":{"id":720283,"name":"Maxcessintl","domain":"maxcessintl.com","url":"https://alion.io/company/maxcessintl","size_band":"201-500","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Greenhouse","truth_index":{"grade":"B","score":75,"open_postings":7,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":32,"computed_at":"2026-11-06T05:58:05Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"middle","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Melrose Park, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-11-04T15:28:42Z","employer_posted_date":"2026-11-04","last_verified_at":"2026-11-06T06:25:08Z","board_verified":true,"closed_at":null,"days_open":1,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":1},"description":"Position Summary\nResponsible for optimizing high-speed converting processes and providing technical support to customers manufacturing disposable hygiene products, including diapers. This role involves traveling to customer facilities to troubleshoot cutting performance issues associated with tungsten carbide rotary die stations, identify root causes, improve product quality, and maximize production efficiency and tooling performance.\nEssential Job Duties and Responsibilities\nInclude, but not exclusive to the following. Other duties may be assigned:\nTravel to customer manufacturing facilities to troubleshoot cutting issues on high-speed diaper converting lines equipped with tungsten carbide rotary die stations.\nDiagnose cutting defects, including incomplete cuts, hanging chads, fiber pullout, material tearing, and inconsistent cut quality.\nInspect rotary dies, cutting edges, mating rolls, and related tooling components to identify wear, alignment issues, runout, and other potential causes of cutting problems.\nEvaluate process parameters, including line speed, web tension, nip pressure, material characteristics, and machine setup, to improve cutting performance.\nCollaborate with customer engineering, maintenance, production, and quality teams to identify root causes and implement corrective actions.\nConduct onsite trials and validate process adjustments to achieve consistent cutting quality at production speeds.\nRecommend process improvements to reduce downtime, minimize scrap, extend tooling life, and improve overall equipment effectiveness (OEE).\nDocument troubleshooting activities, technical findings, corrective actions, and customer recommendations.\nProvide technical guidance and training to customers on rotary tooling operation, maintenance, and process optimization.\nWork with internal engineering, tooling, and manufacturing teams to communicate customer feedback and support continuous improvement initiatives.\nFollow all applicable machine-safety procedures when inspecting or troubleshooting converting equipment.\nMinimum Qualifications\nKnowledge/Skills/Abilities\nExperience with high-speed converting equipment and disposable hygiene product manufacturing preferred.\nDemonstrated technical aptitude and mechanical acumen, with the ability to diagnose equipment and process-related issues in high-speed manufacturing environments.\nKnowledge of tungsten carbide rotary dies, precision cutting tools, and rotary die-cutting processes preferred.\nStrong troubleshooting, analytical, and root-cause problem-solving skills.\nUnderstanding of web handling, material properties, machine setup, and process optimization.\nAbility to communicate technical information effectively to customers and cross-functional teams.\nWillingness to travel to customer sites as required, up to 50%. Travel could be domestic and global.\nEducation/Experience\nBachelor's degree (B.A) from four-year college or university in engineering preferred.\nThree to five years related experience and/or training; or equivalent combination of education and experience may substitute for bachelors degree.\nMaxcess is an equal employment opportunity employer. We do not discriminate on the basis of race, religion, sex, disability, age, pregnancy, national origin, sexual orientation, or any other characteristic protected by applicable law. We are committed to diversity and inclusion, and all qualified candidates are encouraged to apply.","description_format":"text","description_chars":3437,"description_truncated":false,"requirements":{"experience_years_min":3,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Industrial Automation","Industrial Machinery"],"lifecycle":[{"event":"open","at":"2026-11-04T20:07:15Z"}],"visa":[{"country":"US","licensed_sponsor":true,"evidence":"H-1B filings in 12 months: 1","filings_12m":1,"filings_prev_12m":2,"green_card_filings_12m":0,"median_offered_wage_usd":87500,"route":null,"cap_exempt":false,"checked_at":"2026-10-29T16:27:21+00:00","sources":["US Department of Labor: LCA disclosure data (H-1B, H-1B1, E-3)"],"filings_for_role_12m":0}],"liveness":{"score":86,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.86,"p_room":1,"age_days":1,"expected_fill_days":32,"reasons":["conf:4","win:early"],"computed_at":"2026-11-06T05:58:05Z"},"pay":null,"html_url":"https://alion.io/job/maxcessintl-manufacturing-process-engineer-rotary-tooling","json_url":"https://alion.io/job/maxcessintl-manufacturing-process-engineer-rotary-tooling.json","meta":{"generated_at":"2026-11-06T09:46:24Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":17719,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-07T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":720283},"rest":"https://alion.io/mcp/rest/get_company?id=720283"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fmaxcessintl-manufacturing-process-engineer-rotary-tooling"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fmaxcessintl-manufacturing-process-engineer-rotary-tooling"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fmaxcessintl-manufacturing-process-engineer-rotary-tooling"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/maxcessintl-manufacturing-process-engineer-rotary-tooling\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fmaxcessintl-manufacturing-process-engineer-rotary-tooling"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":3766103}},{"tool":"search_jobs","arguments":{"company":"maxcessintl.com","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":3766103},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); https://alion.io/mcp with an Alion account has everything. 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