{"id":1962439,"url":"https://alion.io/job/merlin-labs-mechanical-engineer","title":"Mechanical Engineer","company":{"id":46278,"name":"Merlin Labs","domain":"merlinlabs.com","url":"https://alion.io/company/merlin-labs","size_band":null,"is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Lever","truth_index":{"grade":"B","score":81,"open_postings":7,"ghost_share":0,"stale_share":0.571,"repost_share":0,"time_to_fill_p50_days":70,"computed_at":"2026-10-09T06:01:00Z"}},"role":"Robotics","role_family":"Robotics","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Boston, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":115000,"max":150000,"currency":"USD","period":"year","gross":null,"usd_annual":150000},"salary_estimate":null,"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Agile","optional":false},{"name":"Fusion 360","optional":false},{"name":"SolidWorks","optional":false}],"status":"live","first_seen_at":"2026-10-06T15:20:28Z","employer_posted_date":"2026-10-06","last_verified_at":"2026-10-09T23:11:39Z","board_verified":true,"closed_at":null,"days_open":3,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":3},"description":"About You:\nAre you a creative and experienced mechanical engineer who is passionate about developing systems at the forefront of aviation technology? Do you believe you can build better aircraft systems using agile and robust development methods? Would you like to own a significant percentage of key aspects for a new product? If so, you might be a good fit for the team in a Mechanical Engineer role here at Merlin Labs.\nResponsibilities:\nDesign, integrate, and test avionics and control components for aircraft and test labs\nOversee and/or perform design and analysis tasks for system integration including stress and model analyses\nProvide CAD work in support of design activities, including application of industry best-practices for GD&T\nSupport and participate in testing activities - component, system development, and system certification - as needed including test plan creation, data analysis, and test report generation and documentation\nPrepare and coordinate mechanical design and fabrication drawings and related documents\nThis position may require up to 25-50% travel, sometimes with short notice, to both domestic and international locations to support aircraft and system integration and testing\nQualifications:\nBS in Mechanical, Electro-Mechanical, or Aerospace Engineering and 5+ years technical work experience\nAdvanced modeling experience with tools such as SolidWorks, Catia, OnShape, Fusion360, or Creo\nProven experience with rapid design cycles: taking a design from concept through detailed design, build, and test\nExperience leading engineering activities such as mechanism design, controls design and analysis, environmental analysis (thermal, vibration, airflow), and structural analysis\nOutstanding organization, analytical, and problem-solving skills\nExcellent written, verbal, and presentation communication skills\nNice to Have:\nWorking knowledge and understanding of the qualification and regulatory requirements for commercial and military aircraft - specifically: RTCA D0-160, DO-254; and MIL-STD-810\nHands-on capability in a lab/field setting and able to function comfortably to build and prove out designs (SMT soldering, drilling, use of hand tools, design/build of complicated mechanical assemblies)\nHands-on experience with electro-mechanical systems such as motors and associated EMI/EMC design and qualification testing\nExpertise in weight-critical, high-performance design techniques for mechanical systems interface management\nFamiliarity with lab test equipment, including oscilloscopes, multimeters, current probes, data acquisition, and bus analyzers.","description_format":"text","description_chars":2598,"description_truncated":false,"requirements":{"experience_years_min":5,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Artificial Intelligence","Drone AI"],"lifecycle":[{"event":"open","at":"2026-10-06T16:09:14Z"}],"visa":[],"liveness":{"score":90,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.903,"p_room":1,"age_days":2,"expected_fill_days":70,"reasons":["conf:2","velocity","win:early"],"computed_at":"2026-10-09T06:01:00Z"},"pay":{"stated_usd_annual":150000,"is_top_pay":false},"html_url":"https://alion.io/job/merlin-labs-mechanical-engineer","json_url":"https://alion.io/job/merlin-labs-mechanical-engineer.json","meta":{"generated_at":"2026-10-10T00:35:40Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler","counted_by":"address","units_charged":1,"used_today":954,"day_limit":5000,"remaining_today":4046,"minute_limit":60,"resets_at":"2026-10-11T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":46278},"rest":"https://alion.io/mcp/rest/get_company?id=46278"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fmerlin-labs-mechanical-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fmerlin-labs-mechanical-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fmerlin-labs-mechanical-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/merlin-labs-mechanical-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fmerlin-labs-mechanical-engineer"}]}