{"id":1668748,"url":"https://alion.io/job/msi-express-mechanical-electrical-controls-technician","title":"Mechanical Electrical Controls Technician","company":{"id":3856691,"name":"MSI Express","domain":"msiexpress.com","url":"https://alion.io/company/msi-express","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"B","score":75,"open_postings":17,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":23,"computed_at":"2026-10-14T06:34:16Z"}},"role":"Field & Service","role_family":"Field & Service","seniority":"middle","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Burns Harbor, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":47000,"max_usd":84000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":3643},"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-09-14T00:00:00Z","employer_posted_date":"2026-09-14","last_verified_at":"2026-10-14T05:54:30Z","board_verified":true,"closed_at":null,"days_open":30,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":30},"description":"Job Description:\nROLE PURPOSE / POSITION SUMMARY\nThe Mechanical Electrical Controls Technician (MEC Technician) is accountable for maintaining, troubleshooting, and optimizing electrical control systems and automation equipment at a single food manufacturing site. This role ensures that all control systems operate reliably and safely to support production efficiency, product quality, and regulatory compliance (e.g., HACCP, GMP, FDA, USDA). The MEC Technician plays a critical role in supporting equipment uptime, implementing control system improvements, and collaborating with maintenance, engineering, and production teams to resolve technical issues. This position contributes to continuous improvement initiatives and supports a safety-first, food-safe manufacturing environment. In addition to controls work, this role is responsible for mechanical and electrical troubleshooting, preventive maintenance, and ensuring optimal performance of production and utility systems. The MEC Technician will diagnose issues across mechanical drives, gearboxes, pumps, and electrical circuits, while implementing proactive maintenance strategies to minimize downtime and extend equipment life.\nSafety as the Highest Priority\nPersonal Safety\nFollow and promote all company-directed safety policies and procedures.\nUse required PPE, including arc-flash protection, hearing protection, and eye protection.\nAdhere strictly to Lockout/Tagout (LOTO) when working on energized or potentially hazardous equipment.\nWork in accordance with NFPA 70E and internal electrical safety standards.\nFood Safety & Regulatory Compliance\nEnsure control system work complies with HACCP, GMP, and SQF standards.\nPerform all work in compliance with FDA, USDA, and local regulatory agencies.\nMaintain clean work practices to prevent contamination in production environments.\nSafety & Workplace Standards\nPerform all tasks safely following OSHA and company safety policies.\nSupport and enforce machine guarding, LOTO, and proper sanitation procedures.\nReport unsafe conditions, hazards, and near misses promptly.\nEnsure compliance with food-safety rules during electrical and controls work.\nKey Accountabilities\nAutomation & Controls Support\nMaintain and troubleshoot PLCs, HMIs, servos, sensors, motor controls, and other I/O systems.\nPerform basic PLC and HMI edits to restore or improve operation.\nVision & Barcode Systems\nTune and optimize machine vision and barcode systems during changeovers.\nEnsure reliable detection, verification, and scanning performance.\nProactive and Preventive Maintenance\nPerform scheduled preventive maintenance and corrective repairs on mechanical, electrical, and control systems to ensure reliable operation.\nPerform scheduled preventive maintenance and respond to equipment failures involving electrical and control systems. Support root cause analysis and corrective actions.\nElectrical Wiring & Drawings\nClean up, organize, and improve machine wiring for safety and reliability.\nRedline and update electrical schematics to maintain accurate documentation.\nMaintain organized backups of PLC, HMI, servo, and vision programs.\nEquipment Installation\nAssist with installing new equipment under guidance from Engineering.\nProvide electrical and controls expertise during integration and commissioning.\nEnsure equipment meets safety, electrical, and food safety standards.\nDocumentation & Compliance:\nMaintain accurate records of control system changes, wiring diagrams, and programming updates.\nEnsure documentation supports audit readiness and regulatory compliance.\nCross-Functional Collaboration:\nWork closely with maintenance, engineering, and production teams to resolve technical issues and support new equipment installations or upgrades.\nPrimary Duties and Responsibilities\nTroubleshoot and repair PLCs, HMIs, VFDs, sensors, and control wiring across production and utility systems.\nAdditionally, when prioritized and directed by manager, diagnose and repair mechanical components such as bearings, gearboxes, conveyors, and pumps.\nPerform preventive maintenance on control systems and automation equipment. Include mechanical inspections, lubrication, and adjustments as part of preventive maintenance routines.\nSupport installation and commissioning of new equipment and control panels.\nModify and update control logic and programming to improve system performance.\nMaintain documentation including electrical schematics, program backups, and change logs.\nRespond to equipment alarms and downtime events related to control systems.\nCollaborate with engineering and maintenance teams on capital projects and system upgrades.\nEnsure compliance with food safety and sanitation protocols during electrical work.\nSupport audit preparation and provide documentation for regulatory and customer inspections.\nParticipate in continuous improvement initiatives and recommend control system enhancements.\nFollow all company policies including general manufacturing and safety practices.\nPerform other duties as assigned by management.\nQUALIFICATIONS / CAPABILITY PROFILE\nMinimum Education\nAssociate’s degree in Electrical Engineering Technology, Industrial Automation, or a related field.\nTechnical certifications in PLC programming, industrial controls, or electrical systems are preferred.\nMinimum Experience\n3+ years of experience in controls or automation within a food manufacturing or industrial environment. Experience with mechanical systems maintenance and troubleshooting is strongly preferred.\nExperience with Allen-Bradley and knowledge of additional controls platforms as required, such as Siemens and Omron.\nFamiliarity with GMP, HACCP, and food safety requirements in a regulated production setting.\nExperience with troubleshooting and maintaining control systems in high-speed manufacturing.\nMinimum Knowledge / Skills / Abilities\nKnowledge:\nStrong proof of understanding of industrial control systems including PLCs, HMIs, VFDs, electronics, instrumentation and sensors. Working knowledge of mechanical systems such as pumps, gearboxes, and conveyors.\nKnowledge of electrical codes, safety standards, and food manufacturing regulations.\nFamiliarity with automation system integration and process control strategies.\nUnderstanding of documentation requirements for regulated environments.\nSkills:\nProficient in troubleshooting and programming PLCs and HMIs.\nStrong analytical and problem-solving skills.\nCuriosity; a desire to learn\nA “lean-in” mentality: don’t wait to be asked; rather, identify, recommend and implement improvement ideas\nEffective communication and collaboration within and across departments.\nSkilled in reading and interpreting electrical schematics and control diagrams.\nAbilities:\nAbility to work independently and manage multiple priorities under tight deadlines.\n\nAbility to follow and promote a safety-first and food-safe culture.\n\nAbility to respond swiftly and effectively to equipment failures and control system issues.\n\nAbility to support continuous improvement initiatives and implement technical solutions.\n\nAbility to stand, walk, bend, crouch, stoop, reach, stretch, step, climb and/or sit frequently or through the duration of the shift\n\nAbility to reach with hands and arms, climb, or maintain balance\n\nAbility to use ladders and/or climb stairs\n\nHave appropriate eye, hand, and foot coordination to properly execute tasks\n\nAbility to lift up to 50 pounds regularly; and occasionally lift and or move up to 100 pounds with or without assistance\n\nMSI Express is an equal opportunity employer. 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