{"id":2560742,"url":"https://alion.io/job/omnion-power-lead-mechanical-design-engineer","title":"Lead Mechanical Design Engineer","company":{"id":2583960,"name":"OmniOn Power","domain":"omnionpower.com","url":"https://alion.io/company/omnionpower","size_band":"501-1000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"A","score":95,"open_postings":15,"ghost_share":0,"stale_share":0,"repost_share":0,"time_to_fill_p50_days":75,"computed_at":"2026-10-22T06:10:10Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"lead","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Plano, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":93000,"max_usd":187000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":1829},"experience_years_min":7,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-09-22T00:00:00Z","employer_posted_date":"2026-09-22","last_verified_at":"2026-10-22T02:13:27Z","board_verified":true,"closed_at":null,"days_open":30,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":30},"description":"We empower smarter business operations by connecting equipment, software, and services to protect, control and optimize assets within electrical infrastructures. The business provides customers, across various industries, with end-to-end product and service solutions ensuring the reliability and protection of their electrical infrastructure. We provide the latest industry insights and technology to develop solutions needed to meet customers evolving challenges, including innovative critical power solutions designed for high reliability and performance. Our culture is one of quality and operational excellence fueled and supported by talented people, tools and processes, and expertise.\nTo return to the OmniOn Power website, click here. \nOmniOn Power is seeking an experienced Lead Mechanical Design Engineer to join our Datacenter Power Systems Development team. This role is responsible for the design, development, analysis, and validation of next-generation power solutions supporting AI, datacenter, OCP, and HVDC applications.The ideal candidate will have strong expertise in power electronics packaging, mechanical design, thermal management, and product development, with a proven track record of delivering high-quality power system products from concept through production.\nThe successful candidate will lead mechanical design efforts, perform thermal analysis and testing, develop detailed CAD models and engineering documentation, and collaborate with cross-functional teams to deliver reliable, cost-effective, and manufacturable solutions. Experience with sheet metal, cable, PCB, and plastic design, DFM principles, and proficiency in Creo (Pro-Engineer) are essential. A strong understanding of regulatory compliance requirements, product validation, and data center power architectures is also highly desirable.\nYou will play a key role in developing cutting-edge power technologies that enable the next generation of AI, datacenter, and telecom infrastructure.\nThis role will report directly to the R&D Systems Manager and be located at OmniOn Power's HQ in Plano, TX\nKey Responsibilities\nLead the mechanical design and development of datacenter power systems, including AI, OCP, and HVDC power solutions.\nDevelop new products from concept through production, including mechanical architecture, thermal analysis, simulation, testing, and characterization.\nPerform thermal management analysis and validation to ensure optimal product performance and reliability.\nCreate and maintain detailed 2D drawings, 3D models, tolerance stack-ups, and engineering documentation using Creo (Pro-Engineer).\nGenerate electronic data models to support engineering analysis, tooling, fixtures, manufacturing, and quality inspections.\nCollaborate with manufacturing, sourcing, systems engineering, and global engineering teams to ensure successful product launches.\nEnsure designs meet performance, quality, cost, manufacturability, and time-to-market objectives.\nSupport the implementation of innovative technologies and design improvements within power system products.\nParticipate in product validation, root cause analysis, and resolution of design-related issues.\nBasic Qualifications\nBachelor's Degree in Mechanical Engineering.\nMinimum 7 years of experience in mechanical design and product development of power systems or power supply products.\nDesired Characteristics\nSolid understanding of AI infrastructure power requirements, including OCP and HVDC systems.\nExperience with thermal management, testing, and design validation.\nProficiency with Creo (Pro-Engineer) CAD software.\nStrong verbal and written communication skills.\nExpertise in power electronics packaging design.\nExperience with sheet metal, cable, PCB, and plastic component design.\nStrong knowledge of Design for Manufacturability (DFM) principles.\nFamiliarity with data center power system architectures and products.\nExperience with thermal simulation and engineering analysis tools such as ANSYS.\nKnowledge of regulatory compliance requirements and associated product testing.\nProven ability to work effectively in cross-functional and global engineering teams.\nDemonstrated success developing products that perform well in the marketplace.","description_format":"text","description_chars":4225,"description_truncated":false,"requirements":{"experience_years_min":7,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Mobile 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