{"id":3543992,"url":"https://alion.io/job/one-laser-welding-engineer","title":"Laser Welding Engineer","company":{"id":25147,"name":"ONE","domain":"one.ai","url":"https://alion.io/company/one","size_band":"501-1000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"UltiPro","truth_index":{"grade":"B","score":75,"open_postings":5,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":32,"computed_at":"2026-11-02T06:13:15Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Novi, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":80000,"max_usd":151000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":6333},"experience_years_min":6,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"AWS","optional":false},{"name":"Design of Experiments","optional":false}],"status":"live","first_seen_at":"2026-10-30T19:56:23Z","employer_posted_date":"2026-10-30","last_verified_at":"2026-11-02T11:17:07Z","board_verified":true,"closed_at":null,"days_open":2,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":2},"description":"ESSENTIAL DUTIES AND RESPONSIBILITIES:\nWelding Process Development & Ownership\nDevelop and implement laser, TIG, and MIG welding specifications across prototype and production environments\nDefine and standardize welding parameters, joint designs, and material compatibility requirements\nAuthor weld release packages - parameter windows with limits, inspection plans, and reaction plans\nServe as the welding technical contact for assigned programs\nAutomation & Equipment Design\nDesign and specify automated welding stations, including fixturing, tooling, and integration into production lines\nDefine weld process-capability requirements and support equipment evaluation before purchase\nPartner with equipment vendors and internal teams to ensure systems meet throughput, repeatability, and quality requirements\nSupport FAT/SAT, commissioning, and ramp-up of welding equipment\nValidation & Quality Assurance\nDevelop and execute weld qualification plans, including destructive and non-destructive testing methods\nPerform cross-section analysis, metallurgical inspection, and metrology validation\nEstablish acceptance criteria, inspection standards, and ongoing quality monitoring systems\nProduction Support & Continuous Improvement\nTroubleshoot welding defects and implement corrective actions to improve yield and reduce scrap\nDrive continuous improvement in welding performance, cycle time, and cost\nSupport production teams during launches and ongoing operations\nCross-Functional Collaboration\nPartner with Product Engineering, Manufacturing, Quality, and Supply Chain to ensure weld processes meet design and operational requirements\nProvide technical guidance during design reviews to ensure weldability and manufacturability\nInfluence material selection, joint design, and equipment strategy\nDocumentation & Standardization\nDevelop and maintain process documentation, work instructions, and engineering standards\nMaintain the central record of active weld processes and their release basis\nSupport ISO and quality system requirements through proper documentation and traceability\nDeliver technician training within released processes and recommend qualification\nQUALIFICATIONS:\nRequired\nBachelor’s degree in Welding Engineering, Mechanical Engineering, Materials Science, Manufacturing Engineering, or a related field\nEngineer: minimum 1-2 years of experience in welding process development; relevant internship or co-op experience considered\nSr. Engineer: 6+ years of experience in welding engineering, preferably in automotive, battery, or advanced manufacturing environments\nHands-on experience with laser welding processes (required), with additional experience in TIG and MIG welding\nKnowledge of weld qualification methods, metallurgy, and inspection techniques\nExperience with cross-section analysis, microscopy, and metrology tools\nComfortable working in a low-documentation environment and building the documentation\nPreferred\nBattery, EV, or energy storage manufacturing\nJoining of dissimilar and highly conductive materials\nRobotic welding systems and automation controls\nExperience designing and implementing automated welding equipment\nDesign of experiments\nCode-governed fabrication - AWS D1.1, D1.2, D1.3\nKnowledge of ISO 9001 and/or IATF 16949 quality standards\n\nOur Next Energy Inc. 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