{"id":1604692,"url":"https://alion.io/job/one-mechanical-engineer-prototype-engineering","title":"Mechanical Engineer | Prototype Engineering","company":{"id":25147,"name":"ONE","domain":"one.ai","url":"https://alion.io/company/one","size_band":"501-1000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"UltiPro","truth_index":{"grade":"B","score":75,"open_postings":3,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":null,"computed_at":"2026-10-17T05:46:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"middle","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Novi, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":62000,"max_usd":114000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":3690},"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-09-15T21:09:38Z","employer_posted_date":"2026-09-15","last_verified_at":"2026-10-17T15:28:44Z","board_verified":true,"closed_at":null,"days_open":31,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":31},"description":"ESSENTIAL DUTIES AND RESPONSIBILITIES:\nLead Component development mechanical fabrication, assembly, and debug activities to ensure successful delivery\nIdentify areas of risk and work quickly to prototype and mitigate \nSupport DFMEA development\nEngage with component suppliers to specify and acquire quotes\nPerform 3D design and GD&T drawings of complex parts and assemblies\nPerforms Design for manufacturing analysis (DFM)\nOptimize designs via analytical, numerical, and/or empirical assessments\nPerform self-guided R&D around novel pack structures and mechanical design\nWillingness to learn new skills such as using fabrication tools in lab \nPerform any additional duties as assigned\nQUALIFICATIONS:\nRequired\nBachelor’s degree in Mechanical Engineering or a closely related engineering discipline\n3+ years of relevant mechanical engineering, product development, or component design experience\nDemonstrated experience developing mechanical components and assemblies from concept through prototype, validation, and production readiness\nProficiency with 3D CAD modeling and the creation and interpretation of engineering drawings\nWorking knowledge of Geometric Dimensioning and Tolerancing (GD&T)\nExperience applying Design for Manufacturing and Assembly (DFMA) principles\nDemonstrated ability to evaluate mechanical designs using analytical, numerical, and/or empirical methods\nExperience supporting mechanical fabrication, assembly, prototype build, troubleshooting, and design-debug activities\nWorking knowledge of DFMEA and engineering risk-identification and mitigation processes\nAbility to interpret technical requirements and translate them into practical component and system designs\nStrong problem-solving, analytical, organizational, and technical communication skills\nAbility to work effectively in a fast-paced product-development environment with changing priorities and aggressive technical, cost, weight, and schedule targets\nPreferred\nExperience within the automotive, electric vehicle, battery, energy-storage, aerospace, or other highly engineered product-development environment\nExperience designing battery packs, battery enclosures, structural battery components, or similar mechanical systems\nKnowledge of structural mechanics, fatigue, durability, vibration, thermal expansion, and material behavior\nExperience with finite element analysis (FEA), structural simulation, or other computer-aided engineering tools\nExperience selecting materials and manufacturing processes for lightweight, high-performance mechanical components\nExperience working directly with component suppliers, including development of technical specifications, RFQs, design reviews, and prototype sourcing\nExperience supporting products through prototype builds, design validation, manufacturing launch, and start of production\nFamiliarity with automotive product-development processes and applicable engineering standards\nExperience working in an R&D, advanced engineering, or technology-integration environment\nREASONABLE ACCOMMODATIONS AND EEO:\nReasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of this position.\nAn individual must be able to perform the essential functions of this position with or without reasonable accommodation.\nOur Next Energy Inc. 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