{"id":2595311,"url":"https://alion.io/job/orb-aeromechanicalcomposite-structures-engineer","title":"AeroMechanical/Composite Structures Engineer","company":{"id":4385204,"name":"Orb Aerospace","domain":"orb.aero","url":"https://alion.io/company/orb-6","size_band":"11-50","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Lever","truth_index":{"grade":"B","score":75,"open_postings":7,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":null,"computed_at":"2026-10-16T05:45:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"middle","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Lowell, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":80000,"max":120000,"currency":"USD","period":"year","gross":null,"usd_annual":120000},"salary_estimate":null,"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"MATLAB","optional":false},{"name":"Python","optional":false},{"name":"Simulink","optional":false}],"status":"live","first_seen_at":"2023-04-10T15:43:29Z","employer_posted_date":"2023-04-10","last_verified_at":"2026-10-16T10:15:34Z","board_verified":true,"closed_at":null,"days_open":1284,"trust":{"level":"stale","repost_count":0,"flags":["stale"],"days_open":1284},"description":"NOTE: ORB AEROSPACE DOES NOT WORK WITH RECRUITERS. PLEASE APPLY DIRECTLY TO BE CONSIDERED.\nPortfolio Required\nIn Person Only\n3+ Years of experience\nUS Citizenship REQUIRED\nJoin us in building aircraft at scale, reindustrializing the Midwest, and turning autonomous aircraft into decentralized infrastructure. Orb is a small mission-driven team where your initiative, creativity, and dedication will be used to reach every village on the planet with power, logistics, and communications.\nDescription:\nYou will be responsible for designing, simulating, prototyping, and testing airframe structures and mechanisms for Orb’s family of hybrid eVTOL vehicles. Some of these structures include (but are not limited to) wings, fuselage, doors, nacelle tilt mechanisms, landing gear and the powerplant mounting system.\nYou should be a passionate air-framer/composite structural engineer with experience in nonconventional aircraft manufacturing and rapid development programs. You will make decisions every day that have a tangible impact on our mission. May be required to travel for demonstrations. Orb is a fast-paced and deadline-driven environment - the ideal candidate should be ready to hit the ground running.\nResponsibilities:\nDesign and analysis of composite and metallic aircraft structures using classical and finite element methods \nSupport requirements definition, conceptual/preliminary layout, and detailed analysis for vehicle systems.Develop full designs, drawing packages, BOMs, and assembly instructions for assigned vehicle program(s).\nSupport research efforts in conceptual-level mechanical design, analysis, and optimization, using scripting platforms like MatLAB/Simulink and Python.\nSupport requirements definition, conceptual/preliminary layout, and detailed analysis for vehicle systems.\nPerform trade studies from \"first principles\" and basic engineering fundamentals to drive a design from ideation to mass-manufacturing.\nStay up to date on new technologies, aircraft configurations, materials, and manufacturing processes in support of ongoing and future programs and participate in the conception of novel aircraft mechanical systems and configurations.\nRapidly prototype and vet design concepts using handmade models, programming environments, spreadsheets, and CAD software.\nSupport the fabrication team during build, resolving issues to keep manufacturing moving\n\nPlan, perform and assist with lab, field, flight, and environmental testing.\n\nQualifications/Experience:\nBS in Aerospace or Mechanical engineering or related field\n\n2-5 years of work experience in relevant industry\n\nUS Citizen or Legal Permanent resident\nExperience with the design and fabrication of composite and metallic aircraft and aircraft parts.\n\nHands on fabrication skills using composite materials, CNCs, 3D printers, lathe, mill, welder, or other shop equipment.\n\nUnderstanding industry design and documentation standards including, but not limited to GD&T, ASME, ASTM, ISO, etc.\n\nFamiliarity with aircraft design and certification requirements\n\nFamiliarity with Siemens NX/TeamCenter/Fibersim\n\nExperience in prototype manufacturing in a fast-paced environment. Including creating MBOMs, and engineering drawings (to GD&T standards) for fabrication shop handoff.\nProficient in CAD workflows, authoring process, and equipment documentation.\nExperience with project execution from initial ideation to decommissioning. \nExcellent problem solving and teamwork skills while working with cross-functional teams.\n\nAbility to scale responsibilities appropriately as the team/company grows.\nKnowledge of and experience in structural analysis using classical methods and FEA (NASTRAN, FEMAP, Ansys, etc).\n\nExperience in mechanical design and fabrication of heavily loaded components and structures, as well as high-precision components.\n\nAdditional Desired Skills:\nProject management experience\nExperience with the design of lightweight structures, heavily loaded structures, and actuators, including COTS hardware selection and implementation.\nExperience designing aircraft flight hardware and/or ground support equipment.\nPerformed ground vibration/acoustic/flutter analysis on aircraft structures.\nExperimental Aircraft homebuilding is a plus!\nAttributes:\nOrganized\nHumble\nSelf-starter\nExcellent communicator capable of pitching the company.\nMotivated to learn new skills.\nPassionate about Orb’s mission.\nInterest in Aviation","description_format":"text","description_chars":4418,"description_truncated":false,"requirements":{"experience_years_min":3,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[{"name":"United States","iso":"US","kind":"country"}],"hiring_excludes":[],"relocation_offered":false,"industries":[],"lifecycle":[{"event":"open","at":"2026-10-15T07:03:45Z"}],"visa":[],"liveness":{"score":6,"band":"cold","label":"Long shot","p_open":1,"p_active":0.232,"p_room":0.28,"age_days":1284,"expected_fill_days":30,"reasons":["conf:0","win:tail","crowd:"],"computed_at":"2026-10-16T05:45:00Z"},"pay":{"stated_usd_annual":120000,"is_top_pay":true},"html_url":"https://alion.io/job/orb-aeromechanicalcomposite-structures-engineer","json_url":"https://alion.io/job/orb-aeromechanicalcomposite-structures-engineer.json","meta":{"generated_at":"2026-10-16T10:59:04Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":9620,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-17T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":4385204},"rest":"https://alion.io/mcp/rest/get_company?id=4385204"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Forb-aeromechanicalcomposite-structures-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Forb-aeromechanicalcomposite-structures-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Forb-aeromechanicalcomposite-structures-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/orb-aeromechanicalcomposite-structures-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Forb-aeromechanicalcomposite-structures-engineer"}]}