{"id":2106271,"url":"https://alion.io/job/pace-industries-process-engineer-2","title":"Process Engineer-2","company":{"id":3868991,"name":"Orion Castings","domain":"orioncastings.com","url":"https://alion.io/company/orioncastings","size_band":"501-1000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"B","score":75,"open_postings":11,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":null,"computed_at":"2026-10-15T05:46:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"middle","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Grafton, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":69000,"max_usd":125000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":3690},"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-09-17T00:00:00Z","employer_posted_date":"2026-09-17","last_verified_at":"2026-10-15T11:12:17Z","board_verified":true,"closed_at":null,"days_open":29,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":29},"description":"Join us in becoming the premier die casting manufacturer and engineering solutions supplier worldwide.\nPrimary Responsibilities\nDevelop, optimize, and maintain HPDC processes for quality, productivity, and cost.\nEstablish and optimize shot profiles, injection speeds, pressures, temperatures, and cooling parameters.\nTroubleshoot casting defects including porosity, flash, cold shuts, misruns, soldering, shrinkage, and dimensional variation.\nOptimize cycle times, scrap rates, OEE, and material utilization.\nSupport die design, die trials, and new product launches.\nPerform root-cause analysis and corrective actions using structured problem-solving methods.\nDevelop and maintain process parameters, standards, and work instructions.\nUse SPC and process data to monitor and improve process stability.\nWork closely with Quality, Tooling, Maintenance, Production, and Controls Engineering.\nSupport PPAP, capability studies, DOE, and continuous improvement activities.\nEnsure processes meet safety, quality, and customer requirements.\nKey Knowledge/Skills\nHigh-pressure die casting\nDie design and tooling\nAluminum/magnesium/zinc casting\nInjection systems and shot profiles\nCasting defect analysis\nDOE and statistical analysis\nRoot-cause/problem-solving methods\nLean Manufacturing / Six Sigma\nSPC, Cp/Cpk, OEE\nFamiliarity with die-casting machines, furnaces, robotics, and automation\nIn one sentence:\nA HPDC Process Engineer is responsible for developing and controlling the casting process so the machine consistently produces high-quality parts at the required cycle time and 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