Process Engineer II
Confirmed on the employer's own hiring board on Oct 1, 2026. First seen by Alion on Oct 1, 2026.
Process Engineer II
Warrington, PA | Chemical Manufacturing & Life Sciences
Are you a Chemical Engineer who enjoys taking a process from the lab to full-scale manufacturing?
Polysciences is looking for a Process Engineer II to join our team in Warrington, PA. This is a hands-on engineering opportunity where you'll work across R&D and manufacturing to scale up new products, troubleshoot production processes, implement new equipment, and lead continuous improvement initiatives.
Unlike engineering roles where you're focused on one small piece of a process, this position offers exposure to the full product lifecycle-from early-stage development and scale-up through commercial manufacturing.
What You'll Do
As a Process Engineer II, you'll partner with R&D, Production, Quality, QC, and EHS to turn laboratory processes into safe, reliable and scalable commercial manufacturing processes.
You'll have the opportunity to:
- Support process scale-up and technology transfer from R&D into commercial manufacturing.
- Troubleshoot manufacturing processes and production equipment.
- Identify and implement improvements to manufacturing, cleaning, filling, and packaging processes.
- Specify, procure, install, and qualify new manufacturing equipment.
- Lead continuous improvement and process optimization projects.
- Participate in root-cause investigations for nonconformances and OOS events and help implement effective CAPAs.
- Develop and maintain engineering and manufacturing documentation, including SOPs, batch records, protocols, qualification documents, and technical reports.
- Lead cross-functional implementation of new processes, systems, and equipment.
- Provide technical expertise during customer discussions as projects move from development into manufacturing.
What We're Looking For
Required:
- Bachelor's degree in Chemical Engineering.
- 2+ years of engineering experience in a manufacturing, chemical, pharmaceutical, life sciences, or similar environment.
- Experience working with manufacturing processes and production equipment.
- Ability to troubleshoot technical problems and work collaboratively across multiple departments.
Experience in any of the following is a plus:
- Process scale-up or technology transfer.
- Process optimization.
- Equipment specification, installation, or qualification.
- Cleaning or process validation.
- GMP or ISO-regulated manufacturing.
- CAPA, root-cause analysis, nonconformance, or OOS investigations.
- Manufacturing automation.
- Lean or Six Sigma methodologies.
You don't need to check every box. If you have a strong chemical engineering foundation and hands-on manufacturing experience, we'd like to hear from you.
Why Polysciences?
Polysciences develops and manufactures specialty materials and products used across the life sciences, bioprocessing, medical device, microparticle, specialty chemical, and eChem industries.
Our engineers work directly with scientists, manufacturing teams, quality professionals, equipment, and processes-providing the opportunity to see the real-world impact of their work.
We offer:
- Broad, hands-on engineering experience.
- Exposure to both R&D and commercial manufacturing.
- Opportunities to lead projects and process improvements.
- Clean, modern manufacturing equipment and laboratories.
- Competitive compensation and a generous year-end bonus.
- Comprehensive medical, dental, vision, life and disability benefits.
- 401(k) with company match.
- Paid time off, paid parental leave, and 9 paid holidays.
- Employee recognition programs and company events.
About Polysciences
Polysciences' technical operations and scientific laboratories provide custom synthesis, contract manufacturing and packaging, and laboratory products. We offer products and tailored solutions for the life sciences, bioprocessing, microparticles, medical device, specialty chemical, and eChem industries.
Our work is built around scientific collaboration and translating innovative chemistry into reliable commercial solutions.
Applicants must be legally authorized to work in the United States without current or future employer sponsorship.
Polysciences is an equal opportunity employer and a drug-free and tobacco-free workplace. Employment decisions are based on qualifications, merit, and business need.
Qualifications
Qualifications
Education Required: Bachelor's Degree Preferred: Bachelor's Degree
Certification(s): Specify preferred or required.
Computer Skills Required: Specify preferred or required.
Proficiency with Microsoft Word and Excel required.
Experience with statistical software such as Minitab, JMP or Stat-Ease preferred.
Familiarity with SAP or similar ERP system and Blue Mountain or similar CMMS preferred.
Other qualifications:
- Bachelor’s degree in Engineering, chemical, industrial or mechanical preferred.
- Experience working in an ISO 13485 or FDA GMP environment preferred.
- A minimum of 2 years of engineering experience in a manufacturing environment or similar required.
- Familiarity with process scale-up, optimization, cleaning and validation activities preferred.
- Knowledge of equipment specification, qualification and automation required.
- Expertise with procurement and maintaining production equipment preferred.
- LEAN / Six Sigma certification preferred.
Immediate Work Environment:
X-Chemicals Unprotected Height Fumes/Gases Persistent Noise
X-PPE used: Lab Coat, Safety Shoes, Safety Glasses.
Work Activity: [must equal number of hours worked per day]
Stand: 3 Frequency: Intermittently Walk: 1 Frequency: Intermittently
Sit: 4 Frequency: Intermittently Drive: 0 Frequency: Choose an item.
Lift/Carry Demands
Frequency : Lift/Carry Equipment Provided:
0-10 lbs. Less than 1 hour a day Supporting equipment - tools, spare parts, etc.
11-25 lbs. Not Daily Supporting equipment - hoses, lids, mixer props, etc.
26-50 lbs. Not Daily Carts, Wheeled Reactors, Pallet Jacks of materials, etc.
51-75 lbs. Never
76-100 lbs. Never