{"id":2383564,"url":"https://alion.io/job/pregis-sr-process-engineer","title":"Sr. Process Engineer","company":{"id":1804630,"name":"Pregis","domain":"pregis.com","url":"https://alion.io/company/pregis","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Dayforce","truth_index":{"grade":"B","score":75,"open_postings":13,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":null,"computed_at":"2026-10-13T05:45:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Conover, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":88000,"max_usd":168000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":5037},"experience_years_min":15,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Agile","optional":false}],"status":"live","first_seen_at":"2026-08-28T05:00:00Z","employer_posted_date":"2026-10-12","last_verified_at":"2026-10-14T01:14:41Z","board_verified":true,"closed_at":null,"days_open":47,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":47},"description":"The Sr. Process Engineer will lead and oversee the coating and material manufacturing through commercialization of innovative coating solutions. The Process Engineer will ensure cost-effective, high-quality products that meet customer specifications and contribute to the company’s growth. This role involves close technical collaboration with cross-functional teams, including new product development, operations, maintenance, quality assurance, engineering, and sales.\n\nThe ideal candidate will have a proven history of delivering innovative products in a fast-paced, growth-oriented environment. As a key member of the operations team, the process engineer will drive continuous improvement on coating assets, operator engagement/development and safety.\n\nKey Responsibilities\nSafety:\nTake appropriate measures to ensure safety is a priority for all work in the plant.\nLead risk assessments of equipment to drive safety improvements using skilled engineering practices.\nActively participate in all plant safety initiatives, including but not limited to: JSAs, teams, and projects.\nStrategic Leadership:\nOversee daily operations activities and process driven improvement projects.\nCollaborate with production to improve throughput and product quality.\nWork with maintenance on machinery enhancements as well as troubleshooting and upgrades.\nLead the operational implementation of new products with NPD.\nImplement improvements using effective management practices.\nPartner with other Business Units to establish a formal sharing of Best Practices\nQuality:\nCreate, maintain and establish documented operational conditions for all products.\nEnsure process databases are consistently updated for quality and traceability.\nCollaborate with other business units to implement best practices\nCollaborate with the quality team to meet product requirements that satisfy customer expectations.\nProcess:\nDrive continuous improvement initiatives aimed at increasing process efficiency, reducing costs, and enhancing safety.\nMonitor and analyze process data, using insights to recommend and implement improvements in coating processes and technologies.\nIdentify machine process improvements and communicate effectively with engineering and maintenance to improve and implement best practices.\nSupport new product development efforts at the plant, coordinating with Safety, NPD, operations, and quality.\nConduct design of experiments (DOEs), trials and documented process changes in a controlled manner.\nIdentify process improvement opportunities and work with management on capital investments. Collaborate with the plant manager and engineering to develop CapEx plans, payback analyses, and achieve financial benefits upon completion.\nCultivate a high-performing, collaborative team culture focused on innovation, customer focus, and timely results.\nCreate and deliver training programs for production teams.\nServe as a liaison between engineering, quality, and the facility, ensuring effective communication regarding projects, trials, and engineering functions.\nOperational:\nAttend and actively participate in day-to-day plant operations meetings, lead Kaizen events, and perform Gemba walks.\nIdentify and resolve process issues promptly.\nDrive operational efficiencies and ensure consistent product quality across all plant assets.\nCoordinate with Maintenance & Engineering a critical spare inventory process.\nPerform other duties as assigned.\n\nQualifications\nEducation:\nBachelor’s degree in Engineering (Chemical, Industrial, Manufacturing, or Mechanical).\n10+ years of process engineering experience or related engineering discipline.\n15+ years of Industrial Engineering in lieu of a bachelor’s degree.\nExperience:\nProven track record of delivering innovative coating, substrate solutions.\nStrong technical knowledge of coatings, including formulation, application, and performance testing preferred.\nSkills & Competencies:\nStrong business acumen and decision-making abilities.\nDemonstrated ability to lead cross-functional projects and influence technical decisions without direct authority.\nStrong project management, organizational, and communication skills.\nExpertise in technical sales, customer relationship management, and value-added selling.\nAgile, adaptable, and able to manage multiple priorities in a demanding environment.\nHands-on experience preferred. Knowledge of hand tools and power tools. Position requires use of multimeter, thermography equipment, gas detection equipment, gas chromatograph, air flow meters, etc.\nMust be able to climb ladders, lift up to 50 lbs., stand on feet all day, and communicate in a noisy environment.","description_format":"text","description_chars":4641,"description_truncated":false,"requirements":{"experience_years_min":15,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Manufacturing","Packaging & Labeling","Packaging Design"],"lifecycle":[{"event":"open","at":"2026-10-12T19:50:25Z"}],"visa":[],"liveness":{"score":15,"band":"cold","label":"Long shot","p_open":1,"p_active":0.414,"p_room":0.36,"age_days":46,"expected_fill_days":28,"reasons":["conf:2","stale_co","win:tail","crowd:brand"],"computed_at":"2026-10-13T05:45:00Z"},"pay":null,"html_url":"https://alion.io/job/pregis-sr-process-engineer","json_url":"https://alion.io/job/pregis-sr-process-engineer.json","meta":{"generated_at":"2026-10-14T05:46:41Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":7280,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-15T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":1804630},"rest":"https://alion.io/mcp/rest/get_company?id=1804630"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fpregis-sr-process-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fpregis-sr-process-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fpregis-sr-process-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/pregis-sr-process-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fpregis-sr-process-engineer"}]}