{"id":929103,"url":"https://alion.io/job/reekon-electrical-systems-automation-design-engineer","title":"Electrical Systems & Automation Design Engineer","company":{"id":689737,"name":"REEKON Tools","domain":"reekon.tools","url":"https://alion.io/company/reekon","size_band":"11-50","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Lever","truth_index":{"grade":"B","score":75,"open_postings":5,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":null,"computed_at":"2026-11-02T06:13:15Z"}},"role":"Hardware","role_family":"Hardware","seniority":null,"employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Boston, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":102000,"max_usd":230000,"period":"year","method":"role_country_seniority_unknown","sample_n":3123},"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Altium Designer","optional":false},{"name":"C++","optional":false},{"name":"KiCad","optional":false},{"name":"Python","optional":false}],"status":"live","first_seen_at":"2026-09-14T20:37:55Z","employer_posted_date":"2026-09-14","last_verified_at":"2026-11-03T02:36:08Z","board_verified":true,"closed_at":null,"days_open":49,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":49},"description":"We are looking for an Electrical Systems & Automation Design Engineer who bridges the gap between custom hardware design, sensor electronics, and automated manufacturing equipment. This role is built for a physical-world generalist who thrives on both designing custom circuit boards and building, deploying, and debugging custom automation systems on the factory floor.\nYou will own the board-level hardware from schematic capture, component sourcing, and layout, while simultaneously building custom automated test fixtures, integrating sensors and actuators, and debugging complex edge-case failures directly on the production line.\nTo apply for this role, please email  with a note on what project you are most proud to have worked on and apply through the posting here.\nKey Responsibilities\nProfessional Electrical Design & PCB Layout\nProduction Schematic & PCB Layout: Own multi-layer PCB layout (2 to 6+ layers) using Altium Designer or KiCad for both product hardware and internal factory automation tooling.\n\nSignal & Power Integrity: Design low-noise analog front-ends, high-speed digital routing, motor drive circuits, power conversion (DC-DC, LDOs), and power management.\n\nEMC/EMI Compliance: Design schematics and board layouts for noise immunity in high-noise factory environments, incorporating ESD protection, isolation, shielding, and filtering from day one.\n\nComponent Sourcing & Supply Chain Architecture\nVendor Ecosystem Mastery: Evaluate components across major vendors (TI, STMicroelectronics, Analog Devices, Microchip, etc.) balancing performance, cost, footprint, and lead times.\n\nDatasheet Deep Dives: Analyze complex IC datasheets, register maps, pin constraints, thermal limits, and application circuits before committing to a design.\n\nBOM Optimization: Select components with long-term availability and design for second-source equivalents to protect both product delivery and factory uptime.\n\nCustom Factory Automation & Line Integration\nAutomated Equipment & Fixtures: Architect, build, and deploy custom factory automation rigs, automated test equipment (ATE), and smart assembly fixtures to optimize production yield and throughput.\n\nActuation & Motion Control: Integrate motor drives, pneumatics, linear actuators, optical sensors, safety interlocks, and industrial communications into unified, rugged automation equipment.\n\nManufacturing Diagnostics: Write firmware (C/C++) and automation scripts (Python) to drive test fixtures, interface with line sensors, log metric data, and automate line diagnostics. \n\nHardware Debugging & Line Troubleshooting\nProduction Line Debugging: Serve as the primary technical responder for complex hardware bugs on the shop floor, isolating root causes ranging from electrical issues to systems-level bugs\n\nBench & Shop Floor Mastery: Utilize oscilloscopes, logic analyzers, bus sniffers, and precision multimeters to diagnose live physical signals on boards and automated rigs.\n\nFault-Path & Stress Testing: Inject deliberate faults (brownouts, reversed polarity, shorted sensors, stalled buses, ESD strikes) to ensure production equipment fails safely and recovers gracefully.\n\nRapid Prototyping & Skunkworks\nPassionate about ideating, architecting, and prototyping electrical systems without a documented playbook (datasheets, design notes, etc)\n\nCan make proof-of-concept designs that help the team make decisions about the utility as well as viability of the solution\n\nQualifications\nEducation: B.S. or M.S. in Electrical Engineering, Mechatronics, Robotics, or equivalent practical experience.\nPortfolio: A portfolio highlighting hardware projects you led from concept to completion, with an emphasis on custom electronics.\nEDA Tool Proficiency: Expert-level capability in Altium Designer, KiCad, or equivalent professional EDA software.\nAutomation & Mechatronics Experience: Hands-on experience developing custom automation systems, automated test fixtures, motor controls, or sensor networks for hardware assembly/testing.\nComponent Sourcing Track Record: Demonstrated experience reviewing IC availability, building production BOMs, and sourcing equivalent multi-source components.\n Lab & Field Debugging: High comfort level working with bench top instruments (oscilloscopes, logic analyzers) and diagnosing live hardware on a manufacturing line.\n Embedded & Automation Software: Proficiency in C/C++ for hardware bring-up and microcontrollers (STM32, ESP32, etc.), and Python for test automation and data logging.\n The Maker Mindset: A track record of hands-on builds custom CNCs, 3D printers, DIY robotics, or automated lab setups demonstrating deep technical curiosity","description_format":"text","description_chars":4667,"description_truncated":false,"requirements":{"experience_years_min":null,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Tools & DIY 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