{"id":1977129,"url":"https://alion.io/job/rehlko-manufacturing-project-engineer-eframe-quality","title":"Manufacturing Project Engineer– eFRAME Quality","company":{"id":7825,"name":"Rehlko","domain":"rehlko.com","url":"https://alion.io/company/rehlko","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"B","score":76,"open_postings":36,"ghost_share":0,"stale_share":0.944,"repost_share":0,"time_to_fill_p50_days":37,"computed_at":"2026-10-15T05:46:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Sheboygan, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":89800,"max":114100,"currency":"USD","period":"year","gross":null,"usd_annual":114100},"salary_estimate":null,"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-10-06T21:47:16Z","employer_posted_date":"2026-10-06","last_verified_at":"2026-10-15T08:12:24Z","board_verified":true,"closed_at":null,"days_open":8,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":8},"description":"Why Work at RehlkoOur work is guided by our purpose: creating an energy-resilient world for a better future. This purpose embodies the legacy we bring, with more than 100 years as the global leader in energy resilience, delivering solutions critical to sustain and improve life.\nOur teams have the opportunity to provide a critical resource - energy - that ensures safety, security, and independence for people around the world. Our team members are focused on pushing boundaries, continuing to innovate in an ever-changing landscape, and keeping up with the pace required to create solutions for today’s world demands.\nOur product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, and clean energy solutions that serve a broad spectrum of OEM, residential, industrial, and commercial customers. At Rehlko, you have the freedom to identify, create, and deliver solutions - large and small - that help people and communities thrive in the moments that matter.\nAt Rehlko, our team members are the essential energy that powers our organization’s success. We are committed to fostering a safe and sustainable work environment where safety is everyone’s responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future!\nWhat We Offer\nAt Rehlko, our Total Rewards programs are designed to accelerate growth, energize performance, and support a culture of inclusion at every stage of life and work. We offer total rewards that are easily understood, recognize results, enable career mobility, and reflect our commitment to valuing diverse needs in a fast-moving world. We provide:\nCompetitive compensation and benefits\n\nWork-life flexibility\n\nRecognition and rewards\n\nDevelopment and career opportunities\n\nA safe and inclusive workplace\n\nWhy You Will Love this Job\nThe Manufacturing Project Engineer- eFRAME Quality will lead manufacturing quality for our large assembly operations, including eFRAME production. This is a hands-on, high-impact role responsible for investigating and containing quality issues, strengthening process controls, and ensuring product leaving our lines meets customer expectations for quality and reliability.\nIn this Manufacturing Project Engineer- eFRAME Quality position, you will drive supplier corrective actions, manage nonconformance review and material disposition, build and sustain layered process audits, and lead continuous improvement projects that eliminate rework and waste. You’ll partner closely with Engineering, Operations, and Smart Factory teams and serve as a key point of contact for customer-impacting quality issues.\nThis opportunity is ideal for a quality engineer who thrives on the production floor, takes ownership of problems through closure, and can communicate clearly from the line to the leadership team.\nWork mode: onsite Monday-Friday\nLocation: MOSEL--N7650 County Rd LS, Sheboygan, WI, 53083\nKey Responsibilities\nQuality Issue Investigation & Containment\nInvestigate, contain, and drive resolution of product and process quality issues impacting production, suppliers, and customers\nLead structured root cause analysis and corrective action (8D, 5-Why, fishbone) for assembly defects, dimensional issues, and process failures\nMonitor production quality metrics and drive corrective actions on adverse trends and escapes\nReview manufacturing processes and product designs to identify quality and reliability risks before they reach the customer\nSupplier Quality\nCoordinate supplier quality concerns for fabricated, painted, and purchased components, including roof assemblies and wall panels\nLead defect investigations, containment plans, and DMR issuance. Work directly with SQE team to ensure production remains unaffected.\nNonconformance & Material Control\nManage nonconformance review activities, track open quality issues, and facilitate status reviews to ensure timely disposition\nSupport incoming inspection, product holds, material containment, and disposition of suspect material\nSupport inspection staffing and quality resource planning to maintain coverage across manufacturing areas\nProcess Controls & Continuous Improvement\nDevelop, implement, and sustain process controls to prevent recurrence, including layered process audits (LPA), work instructions, checklists, and verification activities\nOwn and advance the Layered Process Audit program for eFRAME operations\nDevelop process controls for adhesive application and panel bonding processes, including wet-out verification\nLead continuous improvement projects that reduce waste, improve throughput, and eliminate rework (e.g., weld nut masking to eliminate thread rework)\nApply Lean, Six Sigma, SPC, and PFMEA tools to improve quality performance and operational efficiency\nCross-Functional Collaboration & Communication\nCoordinate cross-functional responses to customer-impacting quality issues, including timelines, control plans, status updates, and executive-level communications\nPartner with Engineering, Manufacturing, Operations, and Smart Factory teams to evaluate new processes and support manufacturing technology implementations\nSupport MES and Smart Factory testing to improve nonconformance and quality workflow processes\nRequirements:\nBachelor’s degree in engineering (Mechanical, Industrial, Manufacturing, or related field preferred)\n5+ years of experience in quality or manufacturing engineering within a manufacturing environment\nDemonstrated experience leading root cause analysis and corrective action (8D or equivalent) through verified closure\nExperience with supplier quality management, including SCARs, containment, and supplier communications\nWorking knowledge of PFMEA, control plans, layered process audits, and work instruction development\nExperience with SAP QM or a similar ERP/quality management system; MES experience preferred\nExperience with large fabricated, welded, painted, or adhesively bonded assemblies preferred\nProven experience applying Lean and Six Sigma methodologies (Green Belt or higher preferred)\nUnion experience preferred\nStrong analytical, problem-solving, and project management skills, with the ability to communicate clearly to all levels including senior leadership\nThe Salary range for this position is $89,800.00-$114,100.00.The specific Salary rate offered to a candidate may be influenced by a variety of factors including the candidate’s experience, their education, and the work location.About Us\nRehlko proudly offers a rich history steeped in creativity and commitment to our associates and communities, along with competitive benefits and compensation. Our Purpose-Creating an energy resilient world for a better future-and Values: Curiosity, Trust, Pace, and Excellence, are important cultural components that shape the way we work and relate to one another. Learn more about Rehlko at http://www.rehlko.com/who-we-are.\nIn addition to the investment in your development, Rehlko offers a benefits package including a competitive salary, health, vision, dental, 401(k) with Rehlko matching, and more!?\nRehlko is an equal opportunity employer that prohibits discrimination and will make decisions regarding employment opportunities, including, but not limited to, hiring, job assignment, compensation, promotion, benefits, training, discipline, and termination, without regard to race, creed, color, ethnicity, religion, sex, pregnancy, childbirth, or related medical conditions, genetic information, age, national origin, citizenship, ancestry, caste, mental or physical disability, marital or familial status, sexual orientation, gender identity or expression, genetic information, political belief or affiliation, union membership status, military status, veteran status, or any other characteristic protected by national, state, local, or other applicable laws.\nAmericans with Disabilities Act (ADA)\nIt is the policy of Rehlko to comply with all applicable provisions of the Americans with Disabilities Act (ADA) and corresponding national, state, local, or other applicable laws. Rehlko will not discriminate against any qualified associate or applicant with respect to any terms, privileges, or conditions of employment because of a person's physical or mental disability. Rehlko will provide a reasonable accommodation to associates or applicants with disabilities, in accordance with applicable laws. If you have a disability and require an accommodation in the application process or during the course of employment, please contact  is an equal opportunity/affirmativeaction employer.\nOur Values\nCuriosity - Seek, learn, share\nTrust - Go farther together\nPace - Focus to go faster\nExcellence - Find the win every day","description_format":"text","description_chars":8963,"description_truncated":false,"requirements":{"experience_years_min":5,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Energy & Utilities","Energy Storage","Industrial Machinery","Smart Grid"],"lifecycle":[{"event":"open","at":"2026-10-06T21:47:16Z"}],"visa":[],"liveness":{"score":60,"band":"ok","label":"Likely open","p_open":1,"p_active":0.6,"p_room":1,"age_days":8,"expected_fill_days":37,"reasons":["conf:19","stale_co","win:early","comp:brand"],"computed_at":"2026-10-15T05:46:00Z"},"pay":{"stated_usd_annual":114100,"is_top_pay":false},"html_url":"https://alion.io/job/rehlko-manufacturing-project-engineer-eframe-quality","json_url":"https://alion.io/job/rehlko-manufacturing-project-engineer-eframe-quality.json","meta":{"generated_at":"2026-10-15T13:37:58Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":21028,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-16T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":7825},"rest":"https://alion.io/mcp/rest/get_company?id=7825"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Frehlko-manufacturing-project-engineer-eframe-quality"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Frehlko-manufacturing-project-engineer-eframe-quality"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Frehlko-manufacturing-project-engineer-eframe-quality"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/rehlko-manufacturing-project-engineer-eframe-quality\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Frehlko-manufacturing-project-engineer-eframe-quality"}]}