{"id":990193,"url":"https://alion.io/job/resmed-senior-manufacturing-process-engineer-onsite","title":"Senior Manufacturing Process Engineer (Onsite)","company":{"id":99683,"name":"ResMed","domain":"resmed.co.uk","url":"https://alion.io/company/resmed-2","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"B","score":80,"open_postings":53,"ghost_share":0.019,"stale_share":0.698,"repost_share":0.075,"time_to_fill_p50_days":39,"computed_at":"2026-11-08T05:47:12Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Calabasas, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":120000,"max":180000,"currency":"USD","period":"year","gross":null,"usd_annual":180000},"salary_estimate":null,"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":true,"technologies":[{"name":"CAPA","optional":false},{"name":"ISO 13485","optional":false},{"name":"JMP","optional":false},{"name":"Minitab","optional":false},{"name":"Power BI","optional":false},{"name":"SolidWorks","optional":false},{"name":"Statistical Process Control","optional":false},{"name":"Tableau","optional":false}],"status":"live","first_seen_at":"2026-09-16T00:00:00Z","employer_posted_date":"2026-09-16","last_verified_at":"2026-11-08T19:27:27Z","board_verified":true,"closed_at":null,"days_open":54,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":54},"description":"The Senior/ Manufacturing Process Engineeris responsible forimproving manufacturing process performance, leading validation activities, and leveragingmanufacturing systems and data to drive operational excellence. This role serves as the technical owner of manufacturing processes within the MotorsPFT, ensuring processes are capable, compliant, scalable, and data driven.\nThe position collaborates closely with Operations, Quality, Product Development, Automation, Test Engineering, Planning, and Facilities to support production, process transfers, validation, and continuous improvement initiatives.\nWhat You'll Do\nProcess Optimization\nDevelop, optimize, and sustain manufacturing processes to improve quality, yield, throughput, and reliability.\n\nConduct process capability studies, SPC analysis, MSA/GR&R, DOE, and root cause investigations.\n\nReduce scrap, rework, downtime, and process variation.\n\nEstablish process controls, reaction plans, control plans, and standard work.\n\nSupport production troubleshooting and technical issue resolution.\n\nProject Management\nLead manufacturing engineering projects from concept through implementation.\n\nManage engineering trials, equipment upgrades, and process changes.\n\nCoordinate validation activities, project timelines, deliverables, risks, and stakeholder communication.\n\nSupport NPI, facility readiness, and automation deployment initiatives.\n\nDrive closure of engineering action items, CAPAs, and continuous improvement projects.\n\nRegulatory Compliance and Documentation\nAuthor and execute Process Validation Plans, IQ/OQ/PQ protocols, and validation reports.\n\nMaintain PFMEAs, control plans, process flow diagrams, and Requirements Traceability Matrices.\n\nSupport Process Change Assessments, risk assessments, and revalidation activities.\n\nEnsure manufacturing processes comply withQMS, regulatory, and audit requirements.\n\nMaintain accurate, audit-ready technical documentation and engineering records.\n\nCollaboration and Cross-Functional Support\nPartner with Production, Quality, Product Development, Test Engineering, Automation, Maintenance, Planning, and Facilities teams.\n\nRepresent Manufacturing Engineering during design reviews, project reviews, validation reviews, and audits.\n\nProvide technical guidance and training to operators, technicians, and engineering teams.\n\nSupport issue resolution across product lifecycle stages from development through production.\n\nFacilitate effective communication between manufacturing operations and development teams.\n\nInnovation and Continuous Improvement\nDevelop and maintainmanufacturing dashboards, analytics, and process-monitoring tools.\n\nLeverage manufacturing data to identifytrends, opportunities, and performance gaps.\n\nDrive automation, digitization, and manufacturing systems improvements (MES, eDHR, Power BI, Tableau, etc.).\n\nEvaluate and implement new technologies, tools, and best practices.\n\nLead continuous improvement initiatives focused on safety, quality, productivity, and cost reduction.\n\nWhat You Bring\nMinimum Qualifications\nSenior Process Engineer: Minimum 5 years of manufacturing/process engineering experience.\n\nBachelor's degree in Industrial Engineering, Mechanical Engineering, Manufacturing Systems Engineering, Biomedical Engineering, or a relatedengineering discipline.\n\nExperience supporting production lines in a 24/7 manufacturing environment.\n\nHands-on experience with automated manufacturing equipment and systems.\n\nProven track recordof leading and supporting engineering projects in highly collaborative, cross-functional environments.\n\nStrong knowledge of quality systems, including ISO 13485, FDA regulations, and manufacturing validation practices.\n\nExperience with process validation, including IQ/OQ/PQ, risk assessments, and change management.\n\nKnowledge of manufacturing processes & equipmentfor high volume production of discrete products.\n\nExcellent communication and documentation skills, including technical reports.\n\nProficient with CAD software (e.g., SolidWorks) and data analysis/statistical tools (e.g., Minitab, JMP).\n\nAbility and willingness to worka flexible schedule to support project execution, validation activities, and critical production issues.\n\nPerform other duties as assigned to support business, operational, and project objectives.\n\nPreferred Qualifications\nMaster's degree in an engineering-related field.\n\nExperience in medical device manufacturing and regulated environments.\n\nKnowledge of manufacturing systems, process monitoring systems, and statistical process control.\n\nSix Sigma Green Belt or higher certification.\n\nExperience with manufacturing data analytics platforms such as Power BI, Tableau, MES, or eDHRsystems.\n\nExperience supporting automation, equipment commissioning, line transfers, or new product introduction (NPI).\n\nWhat Sets You Apart\nCore Competencies\nStrong analytical problem-solving and decision-making skills.\n\nExcellent communication and interpersonal abilities.\n\nDetail-oriented with a strong commitment to quality, compliance, and documentation.\n\nAbility to manage multiple priorities in a fast-paced manufacturing environment.\n\nStrong project management and organizational skills.\n\nTeam player with a proactive approach to innovation and continuous improvement.\n\nAbility to influence and collaborate effectively across Operations, Quality, Product Development, Planning, Automation, and Facilities teams.\n\nWhy Join ResMed\nWe are shaping the future at ResMed, and we recognize the need to build on and broaden our existing skills and continue to attract and retain the world’s best talent. We work hard to offer holistic benefits packages, provide flexible work arrangements, cultivate a workforce culture that allows employees to grow personally and professionally, and deliver competitive salaries to our team members. Employees scheduled to work 30 or more hours per week are eligible for benefits. This position qualifies for the following benefits package: comprehensive medical, vision, dental, and life, AD&D, short-term and long-term disability insurance, sleep care management, Health Savings Account (HSA), Flexible Spending Account (FSA), commuter benefits, 401(k), Employee Stock Purchase Plan (ESPP), Employee Assistance Program (EAP), and tuition assistance. Employees accrue three weeks Paid Time Off (PTO) in their first year of employment, receive 11 paid holidays plus 3 floating days and are eligible for 14 weeks of primary caregiver or two weeks of secondary caregiver leave when welcoming new family members.\nIndividual pay decisions are based on a variety of factors, such as the candidate’s geographic work location, relevant qualifications, work experience, and skills.\nAt ResMed, it is not typical for an individual to be hired at or near the top of the range for their role and compensation decisions are dependent on the facts and circumstances of each case. A reasonable estimate of the current salary range for this position is: $120,000 to $180,000\nJoining us is more than saying “yes” to making the world a healthier place. It’s discovering a career that’s challenging, supportive and inspiring. Where a culture driven by excellence helps you not only meet your goals, but also create new ones. We focus on creating a diverse and inclusive culture, encouraging individual expression in the workplace and thrive on the innovative ideas this generates. If this sounds like the workplace for you, apply now!We commit to respond to every applicant.","description_format":"text","description_chars":7484,"description_truncated":false,"requirements":{"experience_years_min":5,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":["Flexible schedule"],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Health Care","Hospitals & Health Systems","Respiratory & Sleep Devices"],"lifecycle":[{"event":"open","at":"2026-09-17T02:05:32Z"}],"visa":[{"country":"US","licensed_sponsor":true,"adverts_offering_sponsorship_24m":0,"sanctioned_now":false,"evidence":"H-1B filings in 12 months: 13 · green card filings: 3","filings_12m":13,"filings_prev_12m":16,"green_card_filings_12m":3,"median_offered_wage_usd":148750,"route":null,"cap_exempt":false,"checked_at":"2026-11-08T10:45:15+00:00","sources":["US Department of Labor: LCA disclosure data (H-1B, H-1B1, E-3)","US Department of Labor: PERM disclosure data (green cards)"],"filings_for_role_12m":0}],"liveness":{"score":25,"band":"fade","label":"Fading","p_open":1,"p_active":0.564,"p_room":0.44,"age_days":53,"expected_fill_days":39,"reasons":["conf:9","stale_co","velocity","win:tail","crowd:brand"],"computed_at":"2026-11-08T05:47:12Z"},"pay":{"stated_usd_annual":180000,"is_top_pay":true},"html_url":"https://alion.io/job/resmed-senior-manufacturing-process-engineer-onsite","json_url":"https://alion.io/job/resmed-senior-manufacturing-process-engineer-onsite.json","meta":{"generated_at":"2026-11-09T02:29:25Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":5219,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-10T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.1,"usd":0.01,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":99683},"rest":"https://alion.io/mcp/rest/get_company?id=99683"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fresmed-senior-manufacturing-process-engineer-onsite"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":2,"usd":0.2},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fresmed-senior-manufacturing-process-engineer-onsite"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.1,"usd":0.01},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fresmed-senior-manufacturing-process-engineer-onsite"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/resmed-senior-manufacturing-process-engineer-onsite\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fresmed-senior-manufacturing-process-engineer-onsite"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":990193}},{"tool":"search_jobs","arguments":{"company":"resmed.co.uk","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":990193},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); https://alion.io/mcp with an Alion account has everything. Docs: https://alion.io/developers"}}