{"id":1702935,"url":"https://alion.io/job/revere-plastics-systems-process-technician","title":"Process Technician","company":{"id":3854560,"name":"Revere Plastics Systems","domain":"revereplasticssystems.com","url":"https://alion.io/company/revere-plastics-systems","size_band":"501-1000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Paylocity","truth_index":{"grade":"B","score":75,"open_postings":5,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":null,"computed_at":"2026-10-17T05:46:00Z"}},"role":"Field & Service","role_family":"Field & Service","seniority":"senior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Fraser, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":59000,"max_usd":115000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":3050},"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-08-26T22:03:32Z","employer_posted_date":"2026-10-02","last_verified_at":"2026-10-18T03:16:48Z","board_verified":true,"closed_at":null,"days_open":52,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":52},"description":"Description\nJOB SUMMARY:\nTo perform mold changes, support production startups and troubleshooting, and ensure all process parameters and machine settings are properly established and followed according to the process setup sheets, with a goal of ZERO Defects. This position will be based approximately 30% in Fraser, Michigan, with approximately 60% travel to other company facilities and customer locations to provide technical support, complete mold changes, and assist with process setup and optimization.\nESSENTIAL DUTIES AND RESPONSIBILITIES :\nThe requirements listed below are representative of the knowledge, skill and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Frequency of duties, percent of time and work year may vary based on department or building assignment.\nMaximize uptime on all machine centers by proactively monitoring processes, reducing downtime, and improving production efficiency.\nSet up, start up, shut down, and troubleshoot injection molding machines and auxiliary equipment.\nPerform mold changes, including mold installation, alignment, connection of utilities, and verification of proper mold protection settings.\nDocument and maintain all process parameters in accordance with Master Setup Sheets and established process specifications.\nLoad, verify, and adjust process parameters including temperatures, pressures, transfer positions, cycle times, and material drying conditions.\nMonitor production processes and make adjustments as necessary to maintain quality standards and optimize machine performance.\nRespond promptly to quality concerns, operator issues, machine alarms, and process-related problems.\nTroubleshoot molding defects including short shots, flash, burns, splay, warpage, and other quality issues; identify root causes and implement corrective actions.\nDrive the reduction of scrap and non-conforming product through process improvements, corrective actions, and mold maintenance activities.\nPerform first-piece and in-process quality inspections using measuring equipment such as calipers, gauges, and other inspection tools.\nAssist in achieving quality objectives, including reducing external PPM and internal PPM performance metrics.\nEnsure all machine safety devices and features are operational, including safety switches, drop bars, interlocks, and guarding systems.\nFollow all company safety procedures, including PPE requirements, OSHA regulations, Lockout/Tagout (LOTO), hazardous material handling, and safe lifting practices.\nOperate forklifts, pallet jacks, overhead cranes, and other material handling equipment safely and efficiently when certified and authorized.\nIdentify maintenance concerns and equipment issues and coordinate with maintenance personnel to support timely resolution.\nVerify material identification, lot traceability, drying requirements, and proper handling of virgin and regrind materials.\nMaintain accurate production documentation, setup sheets, process logs, downtime records, scrap reporting, and ERP system transactions.\nParticipate in mold change and setup reduction initiatives to improve uptime, throughput, and overall equipment effectiveness.\nMaintain a clean, organized, and safe work environment in accordance with company housekeeping and 5S standards.\nCommunicate process changes, production concerns, quality issues, and shift updates to supervisors and incoming shifts.\nAssist in training and mentoring Process Technicians, Operators, and other team members on processing standards, quality requirements, and safe work practices.\nSupport continuous improvement initiatives focused on safety, quality, delivery, productivity, and cost reduction.\nPerform other duties as assigned by the Shift Supervisor or Management.\nRequirements\n EXPERIENCE AND EDUCATION:\nHigh School Diploma or GED required.\nDemonstrated ability to work effectively, efficiently, and safely in a busy manufacturing environment.\nDemonstrated ability to multitask in a fast past environment.\nMust be able to read, follow and perform tasks outlined by work instructions.\nMust pass written and performance test for operating a hi-lo.\n5+ years’ experience in a plastics manufacturing environment performing similar duties preferred.\nKnowledge of IATF production and quality control practices preferred.\nExperience training others preferred.\nPrior experience contributing to continuous improvement and safety initiatives preferred.\nMust have forklift experience.\nMust be willing to work overtime, when required to do so.\nMust abide by all forklift safety rules.\nMinimum 2-3 years of hands-on experience in plastic injection molding and mold change operations.\nStrong understanding of thermoplastics, mold setup, tooling safety, and processing techniques.\nFamiliarity with scientific molding principles (e.g., RJG, Decoupled Molding) is a plus.\nAbility to read and interpret blueprints, setup sheets, and technical documentation.\nStrong mechanical aptitude and troubleshooting ability.\nWillingness to work flexible shifts, including nights and weekends as needed.\nPHYSICAL REQUIREMENTS & WORKING CONDITIONS :The physical demands, work environment factors and mental functions described below are representative of those that must be met by an employee to successfully perform the essential functions of this job.\nAbility to lift, carry, push, or pull up to 50 pounds.\nAble to stand, stoop, twist, climb and repetitively perform tasks for long periods of time (8 to 12 hours).\nAble to bend the body forward and downward while bending at the spine at the waist 45 degrees or more; bending below the waist or down toward an object on or near the ground.\nAble to work around hot molds, presses, cranes, and industrial equipment and work in tight spaces.\nAble to use hands and fingers to seize, hold, grasp objects.\nAbility to extend arms with the hands higher than the head; reaching at or below shoulder level.\nAscend or descend ramps and/or stairs using feet and legs.\nAbility to hear, understand, and distinguish Speech and/or other sounds (machinery alarms, medical codes, or warnings). Work frequently in close proximity to machinery; noise levels are moderate.\nClose vision (distance of 20 inches or less) and ability to identify/distinguish colors.\nHands-on role 60-80% of the time, with mixture of desk and computer duties.\nTemperature in facility can vary up to 90 degrees. Candidates must be able to perform duties in hot and cold environments.\nAble to work independently with limited supervision.\nMust be able to remain in a stationary position 50% to 100% of the time.\nAble to ascend/descend forklift and standing lift, trailers, steps, ladders etc.\nNo aversion to heights\nFrequently exposed to moving mechanical parts, fumes, risk of electrical shock, and vibration.\nFrequently exposed to high, precarious places.\n WHY JOIN OUR TEAM?\nCompetitive hourly pay based on your skills and experience.\nComprehensive benefits package, including employer-paid medical/HSA coverage for eligible employees who elect individual coverage. \n401(k) retirement plan to help you invest in your future.\nGenerous paid time off and company holidays so you can recharge and spend time with family.\nNo-cost weekly uniform service - we take care of it for you.\nAnnual boot allowance for qualified safety toe footwear to keep you safe and comfortable.\nHands-on experience with a wide variety of molds And tooling challenges, offering continuous learning and skill development.","description_format":"text","description_chars":7515,"description_truncated":false,"requirements":{"experience_years_min":5,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"high_school","optional":false},"security_clearance":false,"languages":[]},"benefits":["Continuous learning","Retirement plans"],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Logistics","Plastics & Polymers","Industrial Machinery"],"lifecycle":[{"event":"open","at":"2026-10-02T13:59:05Z"}],"visa":[{"country":"US","licensed_sponsor":true,"evidence":"Filed H-1B visas in the last two years","filings_12m":0,"filings_prev_12m":4,"green_card_filings_12m":0,"median_offered_wage_usd":null,"route":null,"cap_exempt":false,"checked_at":"2026-10-15T11:24:14+00:00","sources":["US Department of Labor: LCA disclosure data (H-1B, H-1B1, E-3)"],"filings_for_role_12m":0}],"liveness":{"score":39,"band":"fade","label":"Fading","p_open":1,"p_active":0.702,"p_room":0.55,"age_days":51,"expected_fill_days":38,"reasons":["conf:0","win:tail"],"computed_at":"2026-10-17T05:46:00Z"},"pay":null,"html_url":"https://alion.io/job/revere-plastics-systems-process-technician","json_url":"https://alion.io/job/revere-plastics-systems-process-technician.json","meta":{"generated_at":"2026-10-18T06:32:38Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":9690,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-19T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":3854560},"rest":"https://alion.io/mcp/rest/get_company?id=3854560"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Frevere-plastics-systems-process-technician"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Frevere-plastics-systems-process-technician"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Frevere-plastics-systems-process-technician"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/revere-plastics-systems-process-technician\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Frevere-plastics-systems-process-technician"}]}