{"id":2465921,"url":"https://alion.io/job/roush-senior-engineer-design-and-application-engineering-roush","title":"Senior Engineer Design and Application Engineering - ROUSH","company":{"id":40324,"name":"Roush","domain":"roush.com","url":"https://alion.io/company/roush","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"JazzHR","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Livonia, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":89000,"max_usd":168000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":5578},"experience_years_min":4,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-10-13T18:39:36Z","employer_posted_date":"2026-10-13","last_verified_at":"2026-10-19T12:41:21Z","board_verified":true,"closed_at":null,"days_open":6,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":6},"description":"At Roush, we fuse technology and engineering to provide product development solutions to customers in a diverse range of industries. Widely recognized for providing engineering, testing, prototype, and manufacturing services to the transportation industry, Roush also provides significant support to the aerospace, defense and theme park industries. With over 2,400 employees in facilities throughout the United States, Europe, Asia, and South America, our unique combination of creativity and tenacity activates big ideas on a global stage.\nRoush Power Systems manufactures and sells world-class power systems for the on-road and off-road market sectors focused on class 4-8 commercial vehicles, mobile off-road, and stationary off-road equipment.\nThe Sr. Engineer in Design and Application Engineering focuses on the integration of power systems and powertrains into OEM applications. Their responsibilities include supporting the design and integration, participating in the hands-on development and adaptation of new components and sub-systems, working with suppliers and collaborating with our customers’ design and mechatronics teams for seamless integration of RPS products. This role will also collaborate with the Controls and Calibration team to specify required mechatronics components (sensors, actuators, etc.) and ensure proper component integration, control and functionality into the OEM applications. This position is in Livonia, MI.\nAs a Senior Engineer, you will:\nDevelop product designs that meet customer requirements and performance specifications and achieve fit, form and functional requirements through periodic design reviews and direct consultation with senior technical management and other personnel.\nSupport adherence to the engineering budget and meet customer defined program milestone dates.\nConduct hardware development tasks, testing and data collection, while supporting prototype, pre-production, and production builds.\nDocument and report status internally to management and externally to customers.\nHelp develop & execute Design Failure Mode and Effect Analysis (DFMEA) and Validation and Acceptance Test Plans and Reports (DVPNR).\nUtilize Computer Aided Engineering (CAE) resources to analytically validate designs.\nUse PLM (e.g. Team Center) and CAD to support developing 3D CAD models and releasing prints.\nConduct in-vehicle assessments and support calibration of RPS mechatronics content.\nProvide positive technical contributions in a project team environment and support other design team members.\nHelp set standards for overall design and application specific engineering processes.\nCreate application specific documentation to provide guidelines for mechanical, electrical and digital communication (e.g. J1939 protocol) integration of RPS products into OEM applications.\nSupport application integration sign-of evaluations and documentation\nTo be considered as a Senior Engineer you will need:\nBachelor of Science in Mechanical Engineering or similar field.\nMinimum of 4 years of relevant work experience\nIntegration of engines and/or powertrain systems into automotive and commercial vehicle applications or mobile and stationary off-road equipment.\nPerforming powertrain packaging studies in OEM applications working with customers.\nDesign of engine harnesses, automotive-style vehicle exhaust systems and fuel, FEAD, and other key powertrain/vehicle interfaces.\nSupporting application sign-off procedures for powertrain integration into customer applications, confirmation of performance criteria to meet RPS requirements (e.g., cooling system, inlet restriction, back pressure, fuel system, FEAD, etc.).\nUse of design robustness and problem-solving methods such as FMEAs, DVP, 8-Ds.\nDeveloping and tracking requirements, validation plans, and test data to ensure the designs meet customer objectives.\nDesign/Development of vehicle and/or engines and sub-systems, both conventional (gasoline, diesel) and alternative fuels (propane, natural gas).\nKnowledge and understanding of modern powertrain operation.\nExcellent verbal, written and interpersonal communication skills.\nAbility to effectively communicate and collaborate in a team environment with both written and verbal communication.\nUtilization of basic functional CAD to support product development and design tasks.\nSupporting data acquisition for vehicle road sub-system testing.\nCreating and maintaining vehicle subsystem level BOMs\nProven customer interaction skills including the ability to interpret customer requests and deliverables with a focus on cost, quality and delivery timing.\nMust have a valid drivers license.","description_format":"text","description_chars":4635,"description_truncated":false,"requirements":{"experience_years_min":4,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":[],"lifecycle":[{"event":"open","at":"2026-10-13T18:39:36Z"}],"visa":[],"liveness":{"score":90,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.903,"p_room":1,"age_days":5,"expected_fill_days":28,"reasons":["conf:2","velocity","win:early"],"computed_at":"2026-10-19T05:45:15Z"},"pay":null,"html_url":"https://alion.io/job/roush-senior-engineer-design-and-application-engineering-roush","json_url":"https://alion.io/job/roush-senior-engineer-design-and-application-engineering-roush.json","meta":{"generated_at":"2026-10-19T18:43:54Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per 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