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Salary
≈ $81k – $153k per year (Estimated)
Location
In office (Livonia)
Seniority
Senior · 4+ years exp

Confirmed on the employer's own hiring board on Oct 18, 2026. First seen by Alion on Oct 13, 2026.

Overview
Company
Impact
Profile match
Roush is a Livonia, Michigan engineering and manufacturing company that provides product development, design, testing, prototyping and production services, chiefly to the automotive and wider transportation industry. Founded by Jack Roush in 1976, it also supports aerospace, defense, theme park, agriculture and energy customers and employs more than 2,400 people at facilities in the United States, Europe, Asia and South America. Its openings include automotive mechanics, electrical and instrumentation technicians, manufacturing, controls, composites and mechanical design engineers, CDL drivers, IT staff and engineering interns.

We work alongside the best and brightest to do incredibly cool things you wouldn't believe. At Roush, you're part of building the future. Are you someone that has a passion for providing innovated solutions to complex challenges? Do you want to work someplace where creativity and new ideas are encouraged? If so, then keep reading.

We fuse technology and engineering to provide product development solutions to customers in a diverse range of industries. Widely recognized for providing engineering, testing, prototype, and manufacturing services to the transportation industry, Roush also provides significant support to the aerospace, defense and theme park industries. With over 2,400 employees in facilities throughout the United States, Europe, Asia, and South America, our unique combination of creativity and tenacity activates big ideas on a global stage.

The Manufacturing Engineer Senior is responsible for evaluating manufacturing processes by applying

knowledge of product design, fabrication, assembly, tooling, and materials with other internal areas of

Roush. The role will improve manufacturing efficiency by analyzing and planning workflow, space

requirements, and fixture development. The Manufacturing Engineer Senior will develop and improve

manufacturing processes by studying product requirements, researching and improving existing prints,

designing, modifying, and testing manufacturing methods and equipment, as well as other

manufacturing responsibilities. The Manufacturing Engineer Senior will serve as the subject matter

expert (SME), able to train and lead a team of engineers within a complex program.

As a Senior Manufacturing Engineer, you will:

  • Provide manufacturing feasibility assessments for capacity requirements, product design,

    engineering changes, scope changes and quality concerns

  • Develop process flow and line layout requirements
  • Develop and implement effective work Instruction
  • Define capital equipment and tooling required and maintain adherence to the budget of the

    program

  • Project manage the procurement and acceptance of required equipment & tooling
  • Project Manage the ME requirements of the Product Development and Launch Processes
  • Facilitate the implementation of production equipment and tooling into the manufacturing

    facility and any corresponding technical training

  • Assess the product, process, equipment and tooling strategies for potential ergonomic concerns

    and manage action items to resolve

  • Provide coaching and assistance to entry level mechanical engineers while acting as a SME and

    provide training and guidance

  • Lead special projects and/or continuous improvement activities

To be considered as a Senior Manufacturing Engineer, you will need:

  • Must qualify as a U.S. citizen or permanent resident to accommodate International Traffic in Arms Regulations (ITAR) compliance (Defense)
  • Bachelor’s degree in Engineering or related technical field, emphasis in manufacturing, welding

    and or assembly processes

  • Minimum of 4 years of experience in a production-based environment
  • Good driving record.
  • Knowledge of production weldment fixtures, low volume production manufacturing and

    assembly

  • Ability to conduct time studies and workflow analysis
  • Knowledge of ISO9001 and AS9100 processes and procedures
  • Proficient with MS Office with the specific ability to create project plans
  • Able to work in a fast-paced environment, be detail oriented, work independently and

    execute plans while providing leadership to the team

A successful Senior Manufacturing Engineer may also have:

  • Experience with automotive, aviation or defense industries
  • Experience in advanced manufacturing (robotics, moderate volume automation, programmable

    logic controllers (PLC Controls)

  • Experience leading a team in complex programs
  • Knowledge of code welding terms
  • Knowledge of APQP process
  • Knowledge of lean manufacturing principles and practices

Our full-time benefits include: medical, dental, vision, life insurance, earned sick time, STD, LTD, 401K, tuition reimbursement, employee referral bonuses, paid vacation, paid holidays.

Visit our website: www.roush.com

Like us on Facebook: www.facebook.com/RoushCareers

Roush is an EO employer - Veterans/Disabled and other protected categories

If you need a reasonable accommodation for our employment application process due to disability, please contact Roush Talent Acquisition at (734) 779-7087.

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