{"id":1276176,"url":"https://alion.io/job/rovisys-lead-mechanical-designer","title":"Lead Mechanical Designer","company":{"id":2356976,"name":"RoviSys","domain":"rovisys.com","url":"https://alion.io/company/rovisys-com","size_band":"51-200","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"iCIMS","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"lead","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Aurora, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":80000,"max":120000,"currency":"USD","period":"year","gross":null,"usd_annual":120000},"salary_estimate":null,"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"SolidWorks","optional":false}],"status":"live","first_seen_at":"2026-09-26T01:41:12Z","employer_posted_date":"2026-09-26","last_verified_at":"2026-09-26T13:08:43Z","board_verified":true,"closed_at":null,"days_open":0,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":0},"description":"Overview\nWe are seeking an experienced Mechanical Design Engineer to join our team. This role involves leveraging your expertise in mechanical design and engineering to create innovative solutions for manufacturing automation. You'll work closely with clients, vendors, and internal teams to deliver precise and functional mechanical designs, support project execution, and drive process improvements.\nResponsibilities\nJob Duties:\nLead mechanical design efforts for automation systems.\nUtilize SolidWorks CAD to develop and manage 3D models and large assemblies.\nCollaborate with clients, vendors, and internal teams to drive projects from concept to completion.\nProvide onsite support and mentorship, assisting with assembly, troubleshooting, and commissioning.\nRequired Competencies:\n3D design and detail experience using SolidWorks CADAble to work independently to create unique concepts and designs\nUnderstanding of tolerancing and its impact on functionality and cost\nAbility to build, organize and manage large assemblies within the SolidWorks environment while maintaining software stability\nPractical knowledge of and experience in toolroom, fabrication, and assembly processes\nKnowledge of materials properties to support material selection and treatment\nExperience integrating commercially available mechanical devices into designs (Robots, pneumatics, servos, conveyors, etc.) with a basic understanding of controls integration and automation.\nExperience in designing various work cells (robotics, testing, etc.).\nCommunication and collaborative skillsAbility to communicate clearly with clients to understand requirements\nInterface directly with clients, vendors, and internal resources to drive engineering designs from concept through build and installation.\nProvide technical support during onsite mechanical assembly, troubleshooting, and commissioning activities, including travel as needed\nTrain and lead others in mechanical engineering and designProvide direction on industry methods to achieve project requirements\nEvaluation of designs for functionality, manufacturability, and practicality\nEvaluation of drawings for proper tolerancing\nDevelop detailed technical prints and review them for accuracy to ensure precision and minimize errors during the manufacturing process.\nDesired Competencies & Opportunities for Growth:\nSales ExperienceEstimating assembly, fabrication, and tooling components\nEstimating engineering hours for design and development\n\nGenerating conceptual designs and sales concepts based on client requirements\nDevelop and refine RoviSys engineering standards\nUnderstanding of mechanical safety requirements in industrial automation\nExperience designing pedestals, robot stands, custom mounting and End of Arm Tools.\nAble to identify value add industry partners for tooling, fabrication, assembly, and engineering support\nProject management experience\nQualifications\nBachelor’s degree in mechanical engineering or significant working experience in industry.\nMinimum of 5 years’ experience as a full time mechanical designer.\nLocal or willing to relocate near our HQ office in Aurora, Ohio\nCompensation & Benefits Highlights\nCompetitive Base Salary: $80,000-$120,000, depending on experience\n\nPerformance Bonuses: Bonus structure designed to reward results\n\nTravel Perks: Travel incentives + per-diem packages for field assignments\n\nFull Benefits Package: Medical, dental, and vision coverage\n\nRetirement Ready: 401(k) with company match\n\nTime Off: Generous PTO which includes vacation, holidays, and unlimited personal time\n\nGrow With Us: Ongoing training, certifications, and professional development support","description_format":"text","description_chars":3651,"description_truncated":false,"requirements":{"experience_years_min":5,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":["Professional development"],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":true,"industries":["Biotechnology","Smart Building & Cities","Building Automation & Controls"],"lifecycle":[{"event":"open","at":"2026-09-26T01:41:12Z"}],"liveness":{"score":86,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.86,"p_room":1,"age_days":0,"expected_fill_days":35,"reasons":["conf:4","win:early"],"computed_at":"2026-09-26T05:45:00Z"},"pay":{"stated_usd_annual":120000,"is_top_pay":false},"html_url":"https://alion.io/job/rovisys-lead-mechanical-designer","json_url":"https://alion.io/job/rovisys-lead-mechanical-designer.json","meta":{"generated_at":"2026-09-27T01:00:16Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","usage":{"tier":"crawler","counted_by":"address","units_charged":1,"used_today":905,"day_limit":5000,"remaining_today":4095,"minute_limit":60,"resets_at":"2026-09-28T00:00:00Z"}}}