{"id":1994861,"url":"https://alion.io/job/saic-mechanical-engineer-associate","title":"Mechanical Engineer Associate","company":{"id":58788,"name":"SAIC","domain":"saic.com","url":"https://alion.io/company/saic","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Oracle","truth_index":{"grade":"B","score":83,"open_postings":71,"ghost_share":0,"stale_share":0.873,"repost_share":0,"time_to_fill_p50_days":19,"computed_at":"2026-10-30T05:48:23Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"junior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Lakehurst, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":65000,"max_usd":117000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":4343},"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"AutoCAD","optional":false}],"status":"live","first_seen_at":"2026-04-22T16:59:20Z","employer_posted_date":"2026-04-22","last_verified_at":"2026-10-30T10:57:26Z","board_verified":true,"closed_at":null,"days_open":190,"trust":{"level":"stale","repost_count":0,"flags":["stale"],"days_open":189},"description":"We are seeking motivated Mechanical Engineers to join our team supporting the Aircraft Launch and Recovery Equipment (ALRE), specifically the Electromagnetic Aircraft Launch System (EMALS) and Advanced Arresting Gear (AAG) programs. These systems play a critical role in naval aviation operations, providing advanced solutions for aircraft launches and recoveries aboard Ford-class aircraft carriers.\nThis role offers opportunities for entry to mid-level engineers to work on the design, development, testing, troubleshooting, and ongoing support of high-performance mechanical systems for defense applications. Candidates will contribute to innovative projects that align with national security priorities, including system installations and emergency troubleshooting aboard active vessels or at test sites.\nMust be local to the Lakehurst, NJ area and open to working onsite. Must be a US citizen and able to qualify for a DoD Secret clearance. Travel of up to 20-30%, including internationally, is required.\nKey Responsibilities:\nCollaborate with engineering teams to design, develop, analyze, and optimize complex mechanical systems and components for AAG/EMALS\nDevelop and interpret engineering drawings and technical specifications using CAD software (e.g., CREO Parametric or AutoCAD)\nPerform detailed mechanical calculations, including stress analysis, thermal/fluid analysis, and bolted joint analysis\nTroubleshoot mechanical systems, including hydraulic systems, generators, and large motors, to determine suitability of repairs and provide recommendations\nConduct engineering investigations, including failure analysis and root cause assessments, and present solutions to stakeholders\nLead small- to large-scale design projects, ensuring proper interfacing with the greater system and adherence to quality standards\nExecute testing, validation, and troubleshooting procedures at various sites, including test locations, manufacturing facilities, and naval vessels\nDevelop and review maintenance procedures and provide technical recommendations to improve system performance and operational safety\nProactively respond to emergency calls, providing hands-on shipboard support to troubleshoot, repair, and test systems in high-pressure environments (may fall outside normal working hours)\nSupport manufacturing activities, including engineering change reviews (e.g., REIs, waivers, variances), and verify compliance with system requirements\nPrepare technical documentation and reports for presentation to program leadership and other stakeholders\nAbout the Systems:\nThe Electromagnetic Aircraft Launch System (EMALS) uses cutting-edge electromagnetic technology to enable precise aircraft launches from Ford-class naval carriers. The Advanced Arresting Gear (AAG) is a modular, high-performance system designed for safe and controlled recovery of naval aircraft. These systems are critical to operational success and national security, requiring innovative engineers dedicated to maintaining and advancing their capabilities.\nIf you are passionate about contributing to technologically advanced defense systems that support the U.S. Navy’s mission, we encourage you to apply!\n Education:\nBachelor’s degree in Mechanical Engineering or a related field\nRequired Experience:\nEntry Level: 0-2 years of engineering experience, including internships or co-op programs, working on complex mechanical systems\nProficiency in CAD software such as ProE/CREO or AutoCAD\nExpertise in developing and reviewing engineering drawings and schematics, including proper geometric dimensioning and tolerancing\nStrong understanding and application of materials science, thermodynamics, fluid mechanics, and fatigue/fracture mechanics\nHands-on experience troubleshooting and testing mechanical systems, including analyzing and resolving system issues\nComfortable working in challenging environments, such as onboard naval vessels, test sites, or manufacturing facilities\nExcellent problem-solving and communication skills, with the ability to collaborate effectively with cross-functional teams\nAbility to travel up to 30% of the time, including internationally and aboard ships\nMust be a U.S. Citizen with the ability to obtain and maintain a DoD Secret Clearance (active clearance preferred)\nPreferred Qualifications:\nPrevious experience working on EMALS, AAG, or similar electromagnetic/launch/recovery systems\nFamiliarity with military specifications/standards (e.g., MIL-STD)\nExperience conducting engineering investigations and resolving manufacturing variances\nKnowledge of non-destructive inspection (NDI) methods\nFamiliarity with the Systems Engineering Technical Review (SETR) process\nExperience working aboard active naval vessels\nActive Secret Security 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