{"id":3528185,"url":"https://alion.io/job/samanu-operator","title":"Operator","company":{"id":3912370,"name":"Samanu","domain":"54capital.com","url":"https://alion.io/company/samanu","size_band":null,"is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":null,"truth_index":null},"role":"Field & Service","role_family":"Field & Service","seniority":null,"employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Addis Ababa, Ethiopia"],"countries":["ET"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":6000,"max_usd":15500,"period":"year","method":null,"sample_n":35458},"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"SOAP","optional":false}],"status":"live","first_seen_at":"2026-10-30T09:23:27Z","employer_posted_date":null,"last_verified_at":"2026-10-30T09:23:27Z","board_verified":false,"closed_at":null,"days_open":1,"trust":{"level":"not_scored","repost_count":null,"flags":[],"days_open":1},"description":"Job Summary\nThe Finishing Line Operator is responsible for operating, synchronizing, and monitoring integrated soap/detergent finishing equipment, including three-roll mill, vacuum plodder/extruder, rotary/flying cutter, die stamper, primary flow wrapper, and carton packing machinery. The position ensures seamless line synchronization, bar weight consistency, precise stamping embossing, tight wrapping, and optimal throughput while adhering to ISO 14001, ISO 45001, 5S workplace organization, and Kaizen principles.\nDUTIES AND RESPONSIBILITIES\nOPERATING PARAMETERS & PROCESS CONTROL\nMachine Operating Parameters Monitored: Monitor roll temperatures/gaps on three-roll mill, vacuum level (bar/mmHg) and barrel/die temperatures on plodder, cutting length/speed, stamper die chilling temperature and stamping pressure, flow-wrap sealing jaw temperature, film tension, and pack line speed.\nAuthorized Process Adjustments: Authorized to make fine adjustments to cutter length/speed to control bar weight, adjust stamper die cooling fluid flow, regulate wrapper film tension, and adjust sealing jaw temperature.\nProcess Adjustments Requiring Prior Approval: Major speed changes altering line balance, die geometry changes, wrapper sensor bypass, or modifications to plodder screw speed outside validation windows require Production Lead/Supervisor approval.\nStop-Work / Stop-Machine Authority: Empowered to instantly stop the finishing line in case of severe bar jamming, die damage risks, persistent weight off-spec, wrapper seal burn-through, mechanical pinch hazard, or safety guard interlock failure.\nAdditional Duties: Any other duty which may be assigned on time-to-time basis.\nMACHINE SYNCHRONIZATION, CHANGEOVER & SETUP\n Line Machine Synchronization: Actively manage and maintain speed synchronization between extruding plodder, cutter, stamper, and wrapper to prevent bar accumulation, deformation, weight variation, and excessive recycle scrap.\nChangeover & Setup Procedure: Execute complete size/die changeover, adjust guide rails, change wrapping film rolls, replace stamper dies, perform thorough machine cleaning, and verify first-piece inspection prior to launching full production run.\nAutonomous Operator Preventive Maintenance: Perform daily cleaning of plodder barrel, mill rolls, stamper dies, and wrapper sealing jaws; inspect and tension drive chains/belts; check vacuum pump oil level; lubricate slide bearings.\nMaintenance Department Exclusions: Plodder screw replacement, vacuum pump mechanical overhauls, heater band wiring, electronic drive parameter programming, and complex mechanical timing adjustments are strictly reserved for Maintenance\nTroubleshooting & First-Level Corrective Action: Identify bar cracking, die sticking, misshaped bars, or wrapper misregistration; execute first-level remedies (e.g., adjust die chilling temperature, clean die surface, adjust eye-mark tracking sensor).\nTechnical Escalation Route: Vacuum Pump / Mechanical Drives -> Maintenance; Wrapper Temperature/Sensor Failures -> Electrical/Automation; Persistent Bar Cracking/Deformation -> QCA / Production Supervisor.\nQUALITY CONTROL, OEE & DATA RECORDING\n Technical Quality Checks & Acceptance Limits: Conduct hourly checks for bar weight uniformity, bar hardness, stamping logo clarity, seal integrity, and package print legibility against established acceptance criteria.\n OEE & Downtime Tracking: Track line OEE including total units produced, net running hours, speed losses, scrap/re-plodded material weight, and downtime categorized by standardized reason codes (e.g., film change, die cleaning, jam, upstream feed delay).\nQUALITY CONTROL, OEE & DATA RECORDING\n Technical Quality Checks & Acceptance Limits: Conduct hourly checks for bar weight uniformity, bar hardness, stamping logo clarity, seal integrity, and package print legibility against established acceptance criteria.\n OEE & Downtime Tracking: Track line OEE including total units produced, net running hours, speed losses, scrap/re-plodded material weight, and downtime categorized by standardized reason codes (e.g., film change, die cleaning, jam, upstream feed delay).\nENVIRONMENT, HEALTH & SAFETY (ISO 14001:2015 & ISO 45001:2018)\nEMS & OHSMS Implementation & Improvement: Implement, document, maintain and continually improve the Environmental Management System (ISO 14001:2015) and Occupational health and safety management system (ISO45001:2018).\n ISO 14001:2015 Environmental Compliance: Minimize packaging film waste and plastic scrap during roll changeovers; collect and segregate recyclable film, cardboard, soap re-plod scraps, and waste oil; prevent detergent powder dispersion into plant surroundings\n ISO 45001:2018 Occupational Health & Safety: Strictly enforce machine guarding and interlock protection on high-speed cutter, three-roll mill pinch points, and stamper presses; execute LOTO during die changing and jaw cleaning; wear required PPE (cut-resistant gloves, safety footwear, ear protection).\n EHS Hazard Mitigation: Inspect safety light curtains and emergency stop buttons daily prior to operation; report any mechanical nip point or electrical safety hazards immediately.\nWORKPLACE ORGANIZATION (5S) & CONTINUOUS IMPROVEMENT (KAIZEN)\n5S Workplace Implementation: Maintain 5S standards along the entire finishing and packing line: Sort unnecessary packaging items, Set in Order changeover tools/dies on visual shadow boards, Shine machines and conveyance belts daily, standardize changeover checklists, Sustain clean line conditions.\n Kaizen & Continuous Improvement: Participate in SMED (Single-Minute Exchange of Die) initiatives to accelerate product changeovers, suggest Kaizen improvements to eliminate soap scrap, optimize wrapper film utilization, and eliminate micro-stoppages\nRequirements\nCOMPETENCIES: -\nTechnical Competencies: Strong grasp of multi-machine speed matching, extrusion vacuum principles, die cooling kinetics, heat-sealing dynamics, mechanical timing alignment, and 5S/Kaizen techniques.\nISO 14001 & ISO 45001 Systems; 5S Workplace Organization & Kaizen SMED; Finishing Line Synchronization SOPs; Stamper & Wrapper Setup; LOTO & Safety Interlocks.\nQUALIFICATIONS: -\nTVET Diploma in Mechanical Technology, General Mechanics, Industrial Production, or a BSc degree in Machine Technology, Mechanical Engineering, Industrial Engineering, or a related field.\nExperience: -2 years of relevant experience for TVET Diploma holders and 0 years (fresh graduates are welcome) for BSc degree holders in Machine Technology, Mechanical Engineering, Industrial Engineering, or related fields\nHow to apply\nApplication instruction\nPlease title your application with subject line: -\"Operator\"\nCandidates meeting the above-required qualifications are invited to send their CV through \nOnly those applicants who meet the above criteria will be contacted for an interview.\nApplication deadline: October 06, 2026","description_format":"text","description_chars":6946,"description_truncated":false,"requirements":{"experience_years_min":null,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Real Estate Investment","Investment Holding Companies"],"lifecycle":[{"event":"open","at":"2026-10-30T14:57:00Z"}],"visa":[],"liveness":{"score":86,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.86,"p_room":1,"age_days":0,"expected_fill_days":24,"reasons":["seen:0","win:early"],"computed_at":"2026-10-31T05:58:55Z"},"pay":null,"html_url":"https://alion.io/job/samanu-operator","json_url":"https://alion.io/job/samanu-operator.json","meta":{"generated_at":"2026-10-31T13:34:58Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"assistant_verified","counted_by":"address","units_charged":1,"used_today":3703,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-01T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":3912370},"rest":"https://alion.io/mcp/rest/get_company?id=3912370"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fsamanu-operator"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fsamanu-operator"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fsamanu-operator"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/samanu-operator\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fsamanu-operator"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":3528185}},{"tool":"search_jobs","arguments":{"company":"54capital.com","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":3528185},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); 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