{"id":2775121,"url":"https://alion.io/job/sarvesh-shift-incharge-mechanical-maintenance","title":"SHIFT INCHARGE- MECHANICAL MAINTENANCE","company":{"id":4442655,"name":"SARVESH","domain":"sarvesh.com","url":"https://alion.io/company/sarvesh-3","size_band":null,"is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Keka","truth_index":{"grade":"D","score":40,"open_postings":18,"ghost_share":1,"stale_share":0,"repost_share":0,"time_to_fill_p50_days":null,"computed_at":"2026-10-24T06:02:35Z"}},"role":"Field & Service","role_family":"Field & Service","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Rourkela, India"],"countries":["IN"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":10000,"max_usd":23000,"period":"year","method":"global_role_cell_scaled_by_country","sample_n":4666},"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2024-12-20T06:32:32Z","employer_posted_date":"2024-12-20","last_verified_at":"2026-10-24T12:32:41Z","board_verified":true,"closed_at":null,"days_open":673,"trust":{"level":"ghost","repost_count":0,"flags":["stale","company_stale"],"days_open":672},"description":"Job Overview:\nThe Shift Incharge Maintenance - Mechanical is responsible for overseeing the mechanical maintenance operations during the assigned shift in a refractory manufacturing facility. The role involves ensuring the mechanical systems, equipment, and machinery are maintained to the highest standards, minimizing downtime, and improving overall efficiency. The Shift Incharge will supervise a team of technicians, coordinate with production departments, and ensure safety and compliance with industry standards.\nKey Responsibilities:\n1) Supervision and Leadership:\nManage and supervise a team of mechanical maintenance technicians during the shift.\nAssign tasks and responsibilities to ensure timely completion of maintenance activities.\nLead troubleshooting efforts during breakdowns and provide guidance to the team in solving complex mechanical issues.\nEnsure all team members follow safety protocols and maintenance procedures.\n2) Preventive and Predictive Maintenance:\nDevelop and ensure the implementation of preventive maintenance schedules for critical equipment, including kilns, crushers, mills, conveyors, and other machinery used in refractory production.\nMonitor the performance of equipment and systems to predict potential failures and initiate corrective actions.\nEnsure the proper lubrication, calibration, and alignment of machinery as per the manufacturer’s specifications.\n3) Breakdown Management and Troubleshooting:\nAct as the first point of contact for mechanical breakdowns during the shift.\nLead quick and effective troubleshooting to minimize production downtime.\nPerform hands-on repairs and maintenance when necessary, including repairing pumps, valves, rotating equipment, motors, and other mechanical systems.\nMaintain a record of all breakdowns and repairs for continuous improvement and root cause analysis.\n4) Safety and Compliance:\nEnforce safety policies and procedures to prevent accidents and ensure a safe working environment for all team members.\nEnsure compliance with regulatory standards, including environmental and safety regulations, specific to the refractory industry.\nConduct safety checks, audits, and equipment inspections to minimize hazards related to high temperatures, dust, and heavy machinery.\n5) Equipment and Spare Parts Management:\nMaintain an up-to-date inventory of spare parts, tools, and equipment required for mechanical maintenance.\nEnsure timely procurement of critical spare parts to avoid delays in maintenance work.\nCollaborate with the procurement team to manage inventory and ensure essential parts are available.\n6) Team Development and Training:\nProvide training and guidance to new and existing maintenance staff.\nEnsure technicians are well-versed in maintaining refractory production equipment and machinery.\nPromote skill development to improve overall team competency and work efficiency.\n7) Documentation and Reporting:\nMaintain accurate records of all maintenance activities, repairs, and inspections.\nPrepare shift reports detailing equipment conditions, maintenance performed, and any unresolved issues.\nEnsure that all maintenance data is entered into the Computerized Maintenance Management System (CMMS) for tracking and analysis.\n8) Continuous Improvement:\nSuggest improvements in mechanical maintenance practices, equipment upgrades, or process changes to increase efficiency and reliability.\nParticipate in root cause analysis for recurring equipment failures and assist in implementing corrective actions to prevent reoccurrence.\nFocus on improving the operational performance of refractory manufacturing equipment and reducing maintenance costs.\n9) Coordination with Production:\nWork closely with the production team to ensure that equipment downtime is minimized during the shift.\nEnsure that all scheduled maintenance is completed without affecting production targets or quality.\nCommunicate any critical equipment issues to production and management for appropriate action.\nQualifications and Skills:\nEducation:\nA diploma or degree in Mechanical Engineering or a related field.\nExperience:\nMinimum 5 years of experience in mechanical maintenance, preferably in the refractory, cement, or heavy industrial sector.\nAt least 2 years of experience in a supervisory or shift in-charge role.\n Technical Skills:\nIn-depth knowledge of mechanical systems such as kilns, mills, crushers, pumps, compressors, and conveyors.\nProficiency in using mechanical tools and diagnostic equipment.\nFamiliarity with refractory production processes and high-temperature equipment.\nExperience with maintenance management software (CMMS) for tracking and reporting.\nLeadership Skills:\nStrong leadership and team management abilities, with the capacity to manage multiple tasks in a fast-paced environment.\nAbility to motivate and train a team of maintenance technicians.\nProblem-Solving:\nExcellent troubleshooting and problem-solving skills in mechanical systems.\nAbility to perform detailed failure analysis and implement corrective actions.\nCommunication Skills:\nStrong verbal and written communication skills.\nAbility to effectively interact with production, quality control, and safety departments.\n Certifications:\nKnowledge of safety regulations (OSHA or similar) is highly beneficial.\nAny additional certifications related to mechanical maintenance or the refractory industry are an advantage.\nWork Environment:\nWork in a refractory manufacturing plant, which may involve exposure to high temperatures, dust, and heavy machinery.\nRequired to work in shifts, including weekends and holidays, depending on the company’s production schedule.","description_format":"text","description_chars":5620,"description_truncated":false,"requirements":{"experience_years_min":5,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Manufacturing","Advanced Materials"],"lifecycle":[{"event":"open","at":"2026-10-17T08:18:21Z"}],"visa":[],"liveness":{"score":4,"band":"cold","label":"Long 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