{"id":746761,"url":"https://alion.io/job/searchleaders-electro-mechanical-design-engineer","title":"Electro-Mechanical Design Engineer","company":{"id":688364,"name":"Search Leaders","domain":"searchleaders.com","url":"https://alion.io/company/searchleaders","size_band":"1-10","is_staffing_agency":true,"employer_type":"agency","is_intermediary":false,"listed_via":null,"ats_vendor":"Rippling","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["White Bear Lake, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":87000,"max_usd":165000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":6333},"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"SolidWorks","optional":false}],"status":"live","first_seen_at":"2026-09-01T21:56:58Z","employer_posted_date":"2026-09-01","last_verified_at":"2026-11-13T23:39:51Z","board_verified":true,"closed_at":null,"days_open":73,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":73},"description":"Our client is a global manufacturing leader delivering innovative tooling and engineered solutions for demanding fabrication environments. With decades of industry experience, a worldwide footprint, and a strong commitment to customer-driven innovation, the organization combines advanced engineering, manufacturing expertise, and continuous improvement to solve complex production challenges.\nPosition Responsibilities:\nThis engineer will drive electro-mechanical product and technology development from early-stage concepts through production launch and continuous improvement. The position blends hands-on R&D with systems-level engineering, integrating mechanical designs, electronics, sensing, controls, and connected technologies into practical, production-ready solutions.\nDesign electro-mechanical products, subsystems, test fixtures, and technology demonstrators based on customer, market, and technical requirements.\nIntegrate mechanical components with sensors, motors, actuators, switches, controls, power supplies, wiring, communications, and embedded or connected devices.\nDevelop mechanical designs, assemblies, engineering drawings, specifications, schematics, wiring diagrams, and bills of material.\nApply engineering principles addressing tolerances, motion, loading, thermal conditions, environmental factors, electrical requirements, and product safety.\nPlan and execute prototype builds, bench testing, design verification, validation activities, and field trials.\nDevelop test methods, fixtures, data-acquisition approaches, acceptance criteria, and supporting technical documentation.\nAnalyze test results, perform root-cause investigations, resolve technical issues, and implement corrective design actions.\nCollaborate across R&D, product management, manufacturing, sales, service, suppliers, and global technical teams throughout development.\nSupport design reviews, Stage-Gate reviews, risk assessments, cost reviews, production-readiness activities, pilot builds, and product launches.\nPartner with manufacturing engineering to improve manufacturability, assembly, inspection, serviceability, reliability, and cost.\nResearch emerging technologies involving automation, sensing, controls, robotics, connected products, and advanced manufacturing.\nGenerate and evaluate new concepts through structured experimentation and rapid prototyping while identifying potentially patentable innovations.\nEngage with customers and end users to understand applications, observe product performance, and validate engineering solutions.\nSupport troubleshooting and continuous improvement of released products when specialized engineering expertise is required.\nPosition requirements:\nBachelor’s degree in Mechanical Engineering, Electrical Engineering, Mechatronics Engineering, Electro-Mechanical Engineering, or a related discipline.\n5+ years of experience developing electro-mechanical products, equipment, automation, or engineered systems within a manufacturing environment.\nDemonstrated experience integrating mechanical designs with electrical components, sensors, actuators, motors, controls, or embedded systems.\nExperience with 3D CAD, engineering drawings, bills of material, prototyping, testing, and design documentation.\nExperience using Planview Project Advantage or a comparable project-management platform to manage technical tasks, milestones, risks, and deliverables.\nExperience working within a formal Stage-Gate product-development process, including technical deliverables, gate preparation, reviews, and follow-through.\nWorking knowledge of design for manufacturability, structured problem-solving, and product-validation methodologies.\nStrong mechanical and electrical troubleshooting abilities with a systems-level engineering approach.\nHands-on capability in prototyping, experimentation, testing, troubleshooting, and laboratory environments.\nAbility to translate ambiguous customer or market needs into measurable and testable engineering requirements.\nAbility to independently plan technical work, manage competing priorities, meet commitments, and communicate risks effectively.\nStrong written, verbal, presentation, and technical-documentation skills.\nAbility to interpret mechanical drawings, electrical schematics, specifications, test data, and manufacturing documentation.\nCustomer-focused approach with a strong commitment to safety, quality, ownership, innovation, and continuous improvement.\nPreferred Requirements:\nExperience with SolidWorks, SolidWorks PDM, electrical schematic tools, or comparable engineering software.\nExperience within tooling, machining, metal forming, industrial equipment, robotics, automation, or discrete manufacturing environments.\nFamiliarity with PLCs, embedded controllers, industrial communications, data acquisition, or connected-product technologies.\nFamiliarity with FMEA, tolerance analysis, statistical methods, Lean product development, or Design for Six Sigma.\nExperience collaborating with suppliers, customers, global teams, intellectual-property activities, or regulated product requirements.\nReasons to Apply:\nCompetitive salary plus a comprehensive benefits package.\nHealth coverage, retirement plans, and other company-sponsored perks.\nGenerous paid time off, including holidays, to support work-life balance.\nFlexible schedules and work life balance.\nStrong focus on employee development with on-the-job training and career growth.\nA positive company culture that values diversity and 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