{"id":3814909,"url":"https://alion.io/job/segula-technologies-design-for-manufacturing-dfm-dfa-engineer","title":"Design for Manufacturing (DFM / DFA) Engineer","company":{"id":53033,"name":"SEGULA Technologies","domain":"segulatechnologies.com","url":"https://alion.io/company/segula-technologies","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"DigitalRecruiters","truth_index":{"grade":"A","score":100,"open_postings":15,"ghost_share":0,"stale_share":0,"repost_share":0.067,"time_to_fill_p50_days":14,"computed_at":"2026-11-10T06:52:35Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":null,"employment_type":"contractor","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Chennai, India"],"countries":["IN"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"FMEA","optional":false},{"name":"GD&T","optional":false},{"name":"Modularization","optional":false}],"status":"live","first_seen_at":"2026-11-05T15:39:10Z","employer_posted_date":"2026-11-05","last_verified_at":"2026-11-10T11:16:54Z","board_verified":true,"closed_at":null,"days_open":4,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":4},"description":"DFM & Process Feasibility Analysis: Perform comprehensive DFM/DFA analysis on 3D CAD models (components, sub-assemblies, systems) during early gateway phases (Concept, Detailed Design, Pre-Production). Evaluate draft angles, wall thickness variations, parting lines, rib designs, undercut conditions, bend radii, draw depths, and weld flanges across stamping, molding, casting, sheet metal, and additive processes.\n\nAssembly Feasibility & Clearance Validation: Assess manual and automated assembly feasibility; verify operator hand clearance, tool access envelope (gun clearance, torque tool reach), blind assembly risks, and ergonomics. Drive part count reduction, modularization, fastener standardization, snap-fit integration, and error-proofing (Poka-Yoke design).\n\nTolerance Stack-Up & GD&T Optimization: Review 2D drawings and 3D PMI to ensure compliance with ASME Y14.5 / ISO standards. Conduct 1D, 2D, and 3D tolerance stack-up simulations (e.g., 3DCS, VSA) to identify variation risks impacting fit, flush, gap, and functional assembly tolerances.\n\nTooling & Fixture Integration: Coordinate with stamping die designers, mold toolmakers, weld fixture designers, and automation engineers to validate part geometries against tooling and clamping constraints. Feed early manufacturing failure modes into DFMEA/PFMEA.\n\nCross-Functional Design Reviews & Resolution: Generate detailed DFM scorecards, marked-up CAD models, and issue tracking logs. Participate actively in design reviews with Product Development (PD), Manufacturing Engineering (ME), and Tier-1 Suppliers to negotiate engineering change requests (ECRs/ECNs).\n\nFlexibility of Scope: This position is not limited to the above scope only; based on program needs, the resource may be required to perform other related design/process engineering activities.","description_format":"text","description_chars":1820,"description_truncated":false,"requirements":{"experience_years_min":null,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Engineering Services"],"lifecycle":[{"event":"open","at":"2026-11-05T15:39:10Z"}],"visa":[],"liveness":{"score":85,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.855,"p_room":1,"age_days":4,"expected_fill_days":14,"reasons":["conf:0","velocity","win:early","comp:brand"],"computed_at":"2026-11-10T06:52:35Z"},"pay":null,"html_url":"https://alion.io/job/segula-technologies-design-for-manufacturing-dfm-dfa-engineer","json_url":"https://alion.io/job/segula-technologies-design-for-manufacturing-dfm-dfa-engineer.json","meta":{"generated_at":"2026-11-10T13:56:44Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":32415,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-11T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.1,"usd":0.01,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":53033},"rest":"https://alion.io/mcp/rest/get_company?id=53033"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fsegula-technologies-design-for-manufacturing-dfm-dfa-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":2,"usd":0.2},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fsegula-technologies-design-for-manufacturing-dfm-dfa-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.1,"usd":0.01},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fsegula-technologies-design-for-manufacturing-dfm-dfa-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/segula-technologies-design-for-manufacturing-dfm-dfa-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fsegula-technologies-design-for-manufacturing-dfm-dfa-engineer"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":3814909}},{"tool":"search_jobs","arguments":{"company":"segulatechnologies.com","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":3814909},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); https://alion.io/mcp with an Alion account has everything. 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