{"id":3484063,"url":"https://alion.io/job/segula-technologies-lead-carbody-structure-engineer","title":"Lead Carbody Structure Engineer","company":{"id":53033,"name":"SEGULA Technologies","domain":"segulatechnologies.com","url":"https://alion.io/company/segula-technologies","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"DigitalRecruiters","truth_index":{"grade":"A","score":100,"open_postings":14,"ghost_share":0,"stale_share":0,"repost_share":0.071,"time_to_fill_p50_days":13,"computed_at":"2026-11-08T05:47:12Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"lead","employment_type":"contractor","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Montreal, Canada"],"countries":["CA"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":71000,"max_usd":131000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":107},"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"FMEA","optional":false}],"status":"live","first_seen_at":"2026-10-29T21:07:40Z","employer_posted_date":"2026-10-29","last_verified_at":"2026-11-09T04:15:17Z","board_verified":true,"closed_at":null,"days_open":10,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":10},"description":"Position Overview\nLead the carbody structure engineering for a major rolling stock project, serving as the technical reference for the carbody shell. You will own design choices, ensure consistency with platform standards and architectural guidelines, and coordinate the carbody design team, multidisciplinary interfaces, suppliers, industrialization, and project management to deliver a compliant carbody on time, within budget, and at the required quality level.\nKey Responsibilities\nTechnical Leadership\nAct as the technical authority for the carbody shell structure (underframe, side walls, roof, end walls, cab structure) throughout the complete project lifecycle.\n\nDefine the carbody structural architecture and general concepts from tender/early design phases through to series production.\n\nMake and justify technical trade-offs (weight, cost, manufacturability, performance) and escalate critical decisions to the Domain Leader.\n\nLead formal design reviews (PDR, CDR, FDR) and approve carbody design deliverables prior to release.\n\nTeam Leadership & Planning\nLead and coordinate a team of carbody design engineers and designers (internal and external subcontractors).\n\nBuild and manage the carbody design schedule, workload planning, and labor budget (hours), tracking the progress of deliverables (3D models, 2D drawings, BOMs, technical notes).\n\nReport progress, risks, and mitigation actions to the Domain Leader, Engineering Manager, and project management team.\n\nCoach and mentor junior engineers while driving the adoption of best practices within the team.\n\nRequirements, Interfaces & Compliance\nAnalyze customer, project, and platform requirements, ensuring total flow-down and traceability into the carbody design.\n\nManage space allocations and technical interfaces with interfacing subsystems (bogies, HVAC, doors, couplers, electrical equipment, interiors, cab).\n\nEnsure strict compliance with applicable rail standards and regulations (e.g., EN 12663, EN 15227, EN 15085, ISO 3834, AAR/APTA/FRA).\n\nCoordinate with the structural analysis team on FEA, crashworthiness, and fatigue results to drive necessary design iterations.\n\nSupport validation and homologation activities, including static/fatigue testing, crash tests, test reports, and certification files.\n\nQuality, Cost & Delivery (QCD)\nCommit to and secure QCD targets for the carbody domain: weight budget, cost targets, and delivery milestones.\n\nGuarantee product performance, manufacturability, maintainability, and testability using Design for Manufacturing and Assembly (DFM/DFA) principles.\n\nLead risk analyses (DFMEA) and drive the resolution of technical non-conformances.\n\nManage design changes and system configurations using standard engineering change processes.\n\nIndustrialization, Suppliers & Production\nCollaborate with Industrialization teams on welding processes, tooling jigs, assembly sequences, and quality inspection plans.\n\nProvide technical support to Purchasing for supplier evaluation, technical specification drafting, and ongoing supplier monitoring.\n\nSupport Production during prototype build, First Article Inspection (FAI), and manufacturing ramp-up (resolving deviations, concessions, and root cause analysis).\n\nContinuous Improvement\nCapture lessons learned to contribute to platform standardization and design rules.\n\nPropose improvements to design methods, software tools, and engineering workflows.","description_format":"text","description_chars":3410,"description_truncated":false,"requirements":{"experience_years_min":null,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Engineering Services"],"lifecycle":[{"event":"open","at":"2026-10-29T21:07:40Z"}],"visa":[{"country":"CA","licensed_sponsor":true,"adverts_offering_sponsorship_24m":0,"sanctioned_now":false,"evidence":"Positions approved through LMIA in 12 months: 2","filings_12m":2,"filings_prev_12m":27,"green_card_filings_12m":null,"median_offered_wage_usd":null,"route":"High Wage; 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