{"id":4046036,"url":"https://alion.io/job/sensata-technologies-senior-motor-design-engineer","title":"Senior Motor Design Engineer","company":{"id":5071,"name":"Sensata Technologies","domain":"sensata.com","url":"https://alion.io/company/sensata","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"A","score":90,"open_postings":17,"ghost_share":0,"stale_share":0.412,"repost_share":0,"time_to_fill_p50_days":25,"computed_at":"2026-11-11T05:49:22Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Vista, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":147120,"max":202290,"currency":"USD","period":"year","gross":null,"usd_annual":202290},"salary_estimate":null,"experience_years_min":8,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"ANSYS","optional":false},{"name":"Microsoft Office","optional":false},{"name":"Outlook","optional":false}],"status":"live","first_seen_at":"2026-11-10T23:56:03Z","employer_posted_date":"2026-11-10","last_verified_at":"2026-11-11T22:50:47Z","board_verified":true,"closed_at":null,"days_open":1,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":1},"description":"The Senior Motor Design Engineer is responsible for leading the design and development of advanced Brushless DC (BLDC) Motors, Voice Coil Actuators (VCAs), and other precision electromagnetic motion-control solutions for Aerospace & Defense applications.This role is responsible for the electromagnetic design, analysis, optimization, and validation of high-performance motors and actuators used in mission-critical systems including unmanned aircraft systems (UAS), missile guidance and control, avionics, gimbal stabilization, electro-mechanical actuation, and next-generation aerospace platforms. The ideal candidate possesses deep expertise in electromagnetic design, finite element analysis (FEA), magnetic circuit optimization, motor performance modeling, and multidisciplinary product development.\nAs a technical leader, this individual will collaborate closely with Mechanical Engineering, Manufacturing Engineering, Quality, Program Management, and Sales teams to deliver innovative products that achieve industry-leading performance, reliability, and SWaP (Size, Weight, and Power) objectives.\nGeneral Responsibilities\nAdvises on the creation of designs within inter-disciplinary teams to address complex product design and manufacturing challenges\nLeads feasibility studies and testing on new and modified designs\nAdvises on development testing, engineering analysis, qualification testing, production launch\nLeads failure analysis investigations and engineering evaluations\nMaintains product documentation (drawings and specifications) and lessons learned; produce design reports, test reports, operating manuals and test procedures\nLeads a team that includes senior engineers/managers for the purpose of engaging with customers in soliciting product specifications requirements, schedule expectations and budget Experience / Qualifications\nA university degree required (i.e. Bachelors degree) or equivalent relevant work experience\nMust be a team player able to work in a fast-paced environment with demonstrated ability to handle multiple competing tasks and demands\nStrong communication skills; oral, written and presentation\nStrong organization, planning and time management skills to achieve results\nStrong personal and professional ethical values and integrity\nHolds self-accountable to achieving goals and standards\nProficient in Microsoft Office programs (Outlook, Word, PowerPoint, and Excel)\nStrong interpersonal & collaboration skills to work effectively with all levels of the organization including suppliers and/or external customers\nElectromagnetic Design & Analysis\nLead the electromagnetic design and development of BLDC motors, voice coil actuators, torque motors, and other custom electromechanical devices. \nDesign stators, rotors, windings, magnetic circuits, and permanent magnet topologies to meet performance requirements. \nDevelop motor architectures optimized for torque density, efficiency, dynamic response, thermal performance, and reliability. \nAdvanced Modeling & Simulation\nUtilize electromagnetic analysis tools such as ANSYS Maxwell, JMAG, MotorCAD, Flux, COMSOL, or equivalent simulation platforms \nEvaluate various magnet materials, winding schemes, lamination materials, and motor topologies. \nProduct Development & Innovation\nLead development of next-generation motion-control products. \nTranslate customer requirements into optimized electromagnetic designs. \nSupport technology roadmaps and advanced research initiatives. \nCross-Functional Engineering Leadership\nPartner closely with Mechanical, Electronics, Manufacturing, and Program Management teams throughout the product lifecycle. \nParticipate in design reviews, risk assessments, and technical decision-making. \nProvide Design for Manufacturability (DFM) and Design for Assembly (DFA) guidance. \nCustomer & Technical Support\nInterface directly with aerospace and defense customers on technical requirements, design reviews, and development programs. \nSupport proposal development, technical presentations, and customer-facing engineering discussions. \nContribute to business capture efforts and new product opportunities. \nTechnical Mentorship\nMentor junior engineers and provide technical leadership across engineering teams. \nEstablish best practices and design standards for electromagnetic product development. \nAdditional Experience and Qualifications Preferred\nMinimum 8 years of experience designing BLDC motors, voice coil actuators, or related electromagnetic devices. \nStrong understanding of: \nElectromagnetic theory \nPermanent magnet motors \nMagnetic circuits \nPower conversion principles \nThermal management \nExperience developing custom motors from concept through production. \nKnowledge of motor drive electronics and control systems. \nAdditional Requirements\nThis position may require eligibility to obtain authorization under the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR). Candidates must be legally authorized to work on applicable Aerospace & Defense programs.\nTravel: Up to 15%\nBase Salary Range:\n$147,120.00 - $202,290.00At Sensata, our employees are the key to our success and growth. We recognize that each individual brings their own unique experience, therefore the base salary range information shown above is a general guideline only. Sensata considers several factors when extending an offer, including, but not limited to, a candidate’s experience and qualifications, as well as internal equity, market and business considerations. In addition to base salary, Sensata offers competitive medical, dental, vision, life and disability insurance plans, along with education reimbursement, wellness programs, a 401(k) retirement plan with Company matching, and a variety of paid time off, such as vacation or flex-time, sick, bereavement, and parental leave. Certain positions are also eligible for short-term incentive and long-term incentive programs.\nSmarterTogether\nCollaborating at Sensata means working with some of the world’s most talented people in an enriching environment that is constantly pushing towards the next best thing\n\nEmployees work across functions, countries and cultures gaining new perspectives through mutual respect and open communication\n\nAs OneSensata, we are working together to make things work together\n\nClick here to view Sensata Recruitment Privacy Statement\nClick here to view our Sensata Recruitment Privacy Statement for China\nNOTE: If you are a current Sensata employee (or one of our Affiliates), please back out of this application and log into Workday via the Company Intranet to apply directly. 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