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Salary
$265k – $398k per year
Location
In office (Seattle)
Seniority
Architect · 15+ years exp
Employment
Full-Time

Confirmed on the employer's own hiring board on Oct 2, 2026. First seen by Alion on Sep 30, 2026. Shield AI scores B on the Alion truth index.

Overview
Company
Impact
Profile match
Shield AI is an American defence technology company founded in 2015 that builds autonomy software and uncrewed aircraft for military missions. Its Hivemind autonomy stack lets aircraft fly, navigate and complete objectives without GPS, a remote pilot or a communications link, which matters in contested environments where those links are jammed. Headquartered in San Diego, California, the company fields the V-BAT vertical take-off aircraft with United States and allied forces, licenses Hivemind to other manufacturers and is developing the X-BAT jet for high-end missions.

Shield AI is looking for a Director of Avionics Mechanical Engineering to build and lead the organization responsible for all mechanical, thermal, and harnessing (EWIS) design for the X-BAT aircraft and ground equipment. You'll set the technical strategy and organizational structure, develop managers and technical leads, and be accountable for delivering flight-critical electro-mechanical hardware from concept through production. As a senior member of the avionics leadership team, you'll partner with engineering, program, and operations leaders to shape architecture, schedule, and resourcing decisions. Leaders at Shield are expected to have strong technical fundamentals and a real history of hands-on design.

WHAT YOU’LL DO:

  • Own the technical vision, strategy, and roadmap for mechanical, thermal, and EWIS engineering across X-BAT flight and ground avionics
  • Build and scale a multi-team organization: hire and develop managers and technical leads, define org structure, and plan headcount to meet near- and long-term program goals
  • Be accountable for your organization's delivery of complex electro-mechanical hardware that survives harsh environments, from architecture through qualification and production
  • Set engineering standards, design review practices, and processes for thermal, mechanical, and harness design of flight-critical avionics
  • Serve as the final technical authority on key mechanical and thermal architecture tradeoffs, and escalate risk to program leadership with clear recommendations
  • Partner with electrical engineering, RF, PCB design, reliability, structures, supply chain, and manufacturing leaders to drive full-scope product delivery
  • Own organizational planning inputs, including resourcing, schedule commitments, supplier and contract manufacturer strategy, and make-vs-buy decisions
  • Build a culture of extreme ownership, technical rigor, and accountability
  • You won't design as an individual contributor. You must have done that work earlier in your career so you can establish what "right" looks like across the organization.

REQUIRED QUALIFICATIONS:

  • B.S. in Mechanical or Aerospace Engineering
  • 15+ years of experience in mechanical design around electronics and electrical systems, including significant early-career, hands-on design of enclosures, thermal solutions, and harness integration
  • 5+ years of people leadership, including managing managers or leading multiple engineering teams
  • Proven record of building and scaling engineering teams through rapid growth
  • Record of delivering complex avionics or electro-mechanical hardware from concept through production
  • Deep technical fluency in avionics packaging, FEA, thermal analysis, and fatigue and lifecycle testing
  • Experience setting engineering strategy, standards, and processes across an organization
  • Experience managing relationships with fabrication shops, contract manufacturers, and key suppliers
  • Ability to operate in a fast-paced, agile environment with shifting priorities
  • A demonstrated record of working hard, being trustworthy, holding yourself to high standards, and being kind to others
  • Ability to obtain a Secret security clearance

PREFERRED QUALIFICATIONS:

  • Experience leading hardware teams on aircraft, spacecraft, launch vehicles, or defense platforms
  • Background in high-rate hardware production, such as satellites, EV power electronics, or autonomous vehicles
  • Experience with DO-160, MIL-STD-810, or similar environmental qualification standards
  • Degree in Mechanical, Aerospace, or equivalent Engineering
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