{"id":2761089,"url":"https://alion.io/job/shield-ai-senior-staff-engineer-structural-analysis-ranger-r6300","title":"Senior Staff Engineer, Structural Analysis - Ranger (R6300)","company":{"id":50,"name":"Shield AI","domain":"shield.ai","url":"https://alion.io/company/shield-ai","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Lever","truth_index":{"grade":"B","score":74,"open_postings":83,"ghost_share":0,"stale_share":0.843,"repost_share":0.012,"time_to_fill_p50_days":65,"computed_at":"2026-10-30T05:48:23Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"staff","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Seattle, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":210000,"max":320000,"currency":"USD","period":"year","gross":null,"usd_annual":320000},"salary_estimate":null,"experience_years_min":12,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"ANSYS","optional":false},{"name":"Nastran","optional":false}],"status":"live","first_seen_at":"2026-10-17T02:13:10Z","employer_posted_date":"2026-10-17","last_verified_at":"2026-10-30T14:27:45Z","board_verified":true,"closed_at":null,"days_open":13,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":13},"description":"Job Description:\nShield AI is seeking a Senior Staff Structural Analyst to provide advanced technical leadership in the structural analysis and validation of next-generation UAV platforms. In this role, you will serve as a senior subject-matter expert for airframe structures, leading complex analysis efforts, supporting test correlation, and ensuring structural integrity across development, flight test, and production.\nThis role is ideal for engineers with 12-15+ years of experience who have led major structural workstreams on aerospace programs and are comfortable owning analysis execution, mentoring engineers, and influencing key design tradeoffs within a program.\nWhat you'll do:\nLead structural analysis efforts for UAV airframes, major substructures, and critical components within a program scope.\nDefine and execute finite element modeling approaches, load cases, assumptions, and margin assessments.\nPerform and oversee static, modal, fatigue, vibration, and damage-tolerance analyses.\nEstablish sound practices for hand calculations, model validation, and analysis-to-test correlation.\nDrive structural optimization across performance, weight, cost, and manufacturability targets.\nSupport structural test strategy, including defining requirements, participating in execution, and correlating results to analysis.\nReview structural analysis deliverables, test reports, and technical documentation for design reviews.\nMentor and technically guide structural analysts across varying experience levels.\nPartner cross-functionally with design, loads, aero, propulsion, and systems teams to balance structural requirements with overall aircraft performance goals.\nContribute to evolving analysis methodologies and improving structural standards within the organization.\nRequired qualifications:\nB.S. in Mechanical Engineering, Aerospace Engineering, or related field.\n10+ years of experience in structural analysis, aircraft structures, or aerospace systems.\nStrong expertise with FEA tools (ANSYS, NASTRAN, HyperWorks, or similar).\nAdvanced proficiency in hand calculations for strength, stability, fatigue, and damage tolerance.\nSignificant experience with composite and lightweight aerospace structures.\nExperience supporting structural testing, model correlation, and flight test validation.\nAbility to lead complex technical workstreams and influence design decisions within a program.\nStrong communication skills and experience presenting analysis findings to engineering leadership.\nAbility to get a S//SAR level security clearance desired.\nPreferred qualifications:\nMaster’s or Ph.D. in Mechanical or Aerospace Engineering.\nExperience serving as a senior technical lead on aircraft or UAV structural programs.\nHands-on involvement in flight test support and certification efforts.\nExperience contributing to internal analysis standards or best practices.\nFamiliarity with CAD, PLM, and enterprise engineering 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