{"id":1447655,"url":"https://alion.io/job/solstice-lead-process-automation-engineer","title":"Lead Process Automation Engineer","company":{"id":1888278,"name":"Solstice Advanced Materials","domain":"solstice.com","url":"https://alion.io/company/solstice-com","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Oracle","truth_index":{"grade":"B","score":75,"open_postings":3,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":30,"computed_at":"2026-10-03T05:45:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"lead","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Houston, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":146976,"max":183425,"currency":"USD","period":"year","gross":null,"usd_annual":183425},"salary_estimate":null,"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-08-28T17:12:21Z","employer_posted_date":"2026-08-28","last_verified_at":"2026-10-04T01:03:53Z","board_verified":true,"closed_at":null,"days_open":36,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":36},"description":"As the Lead Process Automation Engineer, you will serve as a subject matter expert and technical leader for process automation, project execution, advanced control, and optimization initiatives across Solstice Advanced Materials facilities.\nYou will lead automation engineering from early project development through design, testing, commissioning, startup, and stabilization. You will perform engineering directly when needed and guide vendors, system integrators, and site resources when work is externally executed.\nThis position also leads assessments and improvements for advanced control applications. It ensures solutions deliver sustained gains in throughput, yield, energy use, quality, reliability, and operating cost.\nThis role will report to the Process Automation Engineering Manager.\n Key Responsibilities:\nProvide subject matter expertise for Honeywell Experion PKS, C300, Control Execution Environment, operator graphics, Rockwell PLC systems, and supporting control applications.\nLead process automation engineering for greenfield and brownfield projects from early development through startup.\nDevelop the Basis of Design, estimates, technical scopes, execution plans, control narratives, Functional Design Specifications, Cause and Effect documents, and acceptance requirements.\nPerform control design and configuration directly or guide vendors and system integrators. Review and approve designs, configurations, test procedures, and technical deliverables.\nLead control-system migrations, Factory Acceptance Testing, Site Acceptance Testing, cutovers, commissioning, startup, stabilization, and closure of technical deficiencies.\nReview field installation quality, resolve construction questions, support plant shutdowns and turnarounds, and participate in project reviews and lessons learned.\nLead the assessment, maintenance, configuration, and improvement of Honeywell Profit Suite applications using Advanced Process Control and Real-Time Optimization methods.\nApply multivariable control, inferential measurements, process economics, operating constraints, and dynamic process behavior to develop and sustain optimization solutions.\nAssess advanced control availability, usage, model condition, performance, and value. Define required updates, restore underused applications, or recommend retirement when justified.\nIdentify and prioritize optimization opportunities. Complete feasibility, control readiness, instrumentation adequacy, and regulatory control performance assessments.\nDevelop optimization roadmaps, estimates, vendor scopes, and technical recommendations. Review vendor models, claims, and configurations through application acceptance.\nPartner with operators and Site Process Control Engineers during design, testing, training, deployment, troubleshooting, and monthly or quarterly performance reviews.\nEstablish lasting performance and value measures. Verify improvements with site and Finance representatives and report results to site and central leadership.\nPerform recurring assessments of control-system condition, capacity, lifecycle, architecture, loop performance, alarm performance, backup readiness, site practices, and vendor performance.\nApply working knowledge of industrial networks, cybersecurity practices, servers, virtualization, firewalls, backups, Uniformance PHD, and AVEVA PI.\nParticipate in team-owned technical governance by developing and enforcing standards, reviewing exceptions, evaluating technologies and vendors, and escalating unresolved risks.\nPartner with Operations, Process Engineering, Process Safety, Reliability, Digitalization, and site engineering teams while mentoring other technical resources.\n YOU MUST HAVE\nBachelor's degree in Chemical Engineering, Electrical Engineering, Computer Science, Computer Engineering, or a related field.\n8+ years of process automation and controls experience within chemical manufacturing and hazardous process facilities.\nDemonstrated expertise with Honeywell Experion PKS, C300, Control Execution Environment, operator graphics, and Rockwell PLC systems.\nExperience with Honeywell Profit Suite, Advanced Process Control, Real-Time Optimization, and sustained application performance.\nExperience leading brownfield automation projects, control-system migrations, vendor execution, testing, commissioning, and startup.\nWorking knowledge of continuous and batch control, industrial networks, servers, virtualization, firewalls, backup, and recovery practices.\nWillingness to travel approximately 25%, including possible international travel and increased travel during commissioning and startup.\nDue to compliance with U.S. export control laws and regulations, candidate must be a U.S. Person, which is defined as, a U.S. citizen, a U.S. permanent resident, or have protected status in the U.S. under asylum or refugee status or have the ability to obtain an export authorization.\nWE VALUE\nModel Predictive Control design and deployment experience, including dynamic process model development.\nExperience with Honeywell HC900, SCADA, Uniformance PHD, AVEVA PI, and other DCS, PLC, historian, or optimization platforms.\nExperience with burner management, Honeywell Safety Manager, Safety Instrumented Systems, Fire and Gas, or Emergency Shutdown Systems.\nKnowledge of alarm management, industrial cybersecurity, and applicable ISA and IEC standards.\nHoneywell Certified Engineer training or other relevant Honeywell technical certifications.\nDemonstrated delivery of measurable improvements in throughput, yield, energy, quality, reliability, or operating cost.\nExperience developing persistent value calculations with site and Finance representatives.\nProfessional Engineer registration or Six Sigma Green Belt, Black Belt, or equivalent improvement experience.\nStrong technical writing, communication, collaboration, judgment, and presentation skills across global teams.\nBENEFITS OF WORKING FOR SOLSTICE ADVANCED MATERIALS\nIn addition to a competitive salary, leading-edge work, and developing solutions side-by-side with dedicated experts in their fields, Solstice Advanced Materials employees are eligible for a comprehensive benefits package. This package includes employer-subsidized Medical, Dental, Vision, and Life Insurance; Short-Term and Long-Term Disability; 401(k) match, Flexible Spending Accounts, Health Savings Accounts, EAP, and Educational Assistance; Parental Leave, Paid Time Off (for vacation, personal business, sick time, and parental leave), and 12 Paid Holidays.\nThe annual base salary range for this position is $146,976 - $183,425. Please note that this salary information serves as a general guideline. Solstice considers various factors when extending an offer, including but not limited to the scope and responsibilities of the position, the candidate's work experience, education and training, key skills, as well as market and business considerations. This position is incentive plan eligible\nSolstice Advanced Materials is an equal opportunity employer. Qualified applicants will be considered without regard to age, race, creed, color, national origin, ancestry, marital status, affectional or sexual orientation, gender identity or expression, disability, nationality, sex, religion, or veteran status.","description_format":"text","description_chars":7257,"description_truncated":false,"requirements":{"experience_years_min":null,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":["Life insurance","Parental leave"],"hiring_locations":[{"name":"United States","iso":"US","kind":"country"}],"hiring_excludes":[],"relocation_offered":false,"industries":["Manufacturing","Advanced Materials","Chemical Manufacturing"],"lifecycle":[{"event":"open","at":"2026-09-29T06:55:41Z"}],"visa":[{"country":"US","licensed_sponsor":true,"evidence":"H-1B filings in 12 months: 21","filings_12m":21,"filings_prev_12m":0,"green_card_filings_12m":0,"median_offered_wage_usd":157500,"route":null,"cap_exempt":false,"checked_at":"2026-10-03T21:08:04+00:00","sources":["US Department of Labor: LCA disclosure data (H-1B, H-1B1, E-3)"],"filings_for_role_12m":0}],"liveness":{"score":43,"band":"fade","label":"Fading","p_open":1,"p_active":0.781,"p_room":0.55,"age_days":35,"expected_fill_days":30,"reasons":["conf:14","velocity","win:tail"],"computed_at":"2026-10-03T05:45:00Z"},"pay":{"stated_usd_annual":183425,"is_top_pay":true},"html_url":"https://alion.io/job/solstice-lead-process-automation-engineer","json_url":"https://alion.io/job/solstice-lead-process-automation-engineer.json","meta":{"generated_at":"2026-10-04T02:19:26Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","usage":{"tier":"crawler","counted_by":"address","units_charged":1,"used_today":3301,"day_limit":5000,"remaining_today":1699,"minute_limit":60,"resets_at":"2026-10-05T00:00:00Z"}}}