Process Engineer - Machining

Who We AreMcStarlite has been a leading manufacturer of complex sheet metal components for over 50 years. The Harbor City, CA site joined Standex Aerospace & Defense in 2025, expanding the group’s technology portfolio offerings with bulge forming and one of the largest deep draw presses in the world. Leading in metal forming solutions partnered for Aerospace and Defense, McStarlite forms part of Standex A&D, a part of the global Standex International team, with four locations worldwide.

Position Summary    Reporting to the Engineering Manager, the Process Engineer is responsible for developing and documenting CNC and manual machining processes. Duties include hands-on development, troubleshooting, CNC programming, process definition, standard work, tool design & improvement, and process control documentation. This role focuses on improving process efficiency, product quality, and operational reliability in a manufacturing environment. This position works closely with all levels of Engineering, as well as Manufacturing, to create a product that meets the customer’s requirements. Additionally, this position spans both process and project engineering tasks, goals, and initiatives to provide a well-rounded experience in Engineering, with specific focus on Machining and Robotics processes.Daily Responsibilities

Act as the technical liaison between Engineering and Manufacturing.

Responsible for programming (machining/robot) depending on focus or assignment.

Assist with approval of tool designs for critical processing.

Capture the process information (ex. tooling/fixturing concepts, inserts, tool holders, speeds, feeds, etc.) necessary for detailed process definition and control.

Provide estimating support and input through running process simulations, developing layouts, and tool concepts for costing/quoting, as necessary.

Analyze, document and optimize existing machining operations to reduce cycle time, improve tool life, and enhance part quality.

Lead root cause analysis and corrective actions for machining-related issues.

Collaborate with Quality and Manufacturing teams to implement new materials, equipment, and technologies.

Support the introduction of new products and equipment, including CNC programming and process validation.

Perform observation/time studies for developing standards and improving processes for feedback to the Engineering team.

Review QA supplied control plans and inspection logs as required.

Create visual instructions with process definition and control for safe and repeatable manufacturing processes such as Process Control documents (PCs), Work Instructions (WI), and Operating Process Sheets (OPS).

Analyze technology and resources needed to plan and assess the feasibility of processes and associated equipment.

Assist maintenance with troubleshooting, diagnosis, and repair of machines when necessary.

Assist with schedules and project status updates using Asana or MS Project for different programs/projects.

Assist in evaluating and/or dispositioning nonconformance reports and provide/implement correction action.

Assist with developing PFMEAs where and/or when necessary to mitigate process risk.

Organize and evaluate process and cost data (ex. planned vs. actual) to support decision-making activities.

Manage drawings, data sets, models, part lists, and specifications in accordance with internal controls.

Evaluate, research, and provide feedback on new technologies.

Participate in internal or external presentations related to Engineering topics.

Maintain a clean, organized, and safe work environment while following all safety and quality procedures.

Occasionally visit vendors and suppliers.

Attend meetings and training, as required.

Complete tasks and projects, as assigned.

Team Responsibilities

Provide necessary support to McStarlite facility as needed.

Have a daily presence on the manufacturing floor to work collaboratively with Manufacturing team.

Support other areas or divisional business units as directed by manager.

Qualifications and Experience

Associate’s degree, or higher, in mechanical, industrial, or manufacturing engineering preferred. Will consider relevant experience and high mechanical aptitude.

5+ years of experience in a manufacturing or industrial engineering environment.

Strong knowledge of Lean Manufacturing, Six Sigma, and continuous improvement methodologies.

Proficient in CNC machining, GD&T, cutting tool technology, and metalworking principles.

Proficiency in CAD/CAM software (e.g., CATIA, SolidWorks, Siemens NX, Fusion 360, AutoForm, Mastercam, Verisurf, Robotmaster, Roboguide) and project management tools (e.g., MS Project, Asana).

Familiarity with controls and robotics (e.g., FANUC, KUKA, ABB, Siemens TIA, Allen-Bradley).

Proficiency in MS Office Suite (Excel, Word, Outlook, PowerPoint) and willingness to learn other software.

Reliable transportation.

Strong interpersonal and problem-solving skills.

High level of confidentiality and professionalism when interacting with clients & vendors.

Exceptional written and verbal communication skills.

Ability to build and maintain strong working relationships.

Ability to effectively manage time, multi-task, and pay close attention to details.

Self-motivated with the ability to work independently and as part of a team.

Regularly required to move, sit, and bend for various hours throughout the day.