Staff Mechanical Design Engineer
Confirmed on the employer's own hiring board on Sep 25, 2026. First seen by Alion on Sep 11, 2026.
Stratasys is a world leader in 3D printing!
Stratasys is leading the global shift to additive manufacturing with innovative 3D printing solutions for industries such as aerospace, automotive, consumer products and healthcare. Through smart and connected 3D printers, polymer materials, a software ecosystem, and parts on demand, Stratasys solutions deliver competitive advantages at every stage in the product value chain. The world’s leading organizations turn to Stratasys to transform product design, bring agility to manufacturing and supply chains, and improve patient care.
About the role
We’re looking for a Staff Mechanical Design Engineer to lead the development, integration, and optimization of complex mechanical systems for next-generation additive manufacturing platforms. In this senior individual-contributor role, you’ll partner closely with electrical, software, systems, and manufacturing teams to deliver robust, cost-effective designs from early concept through production release. You’ll bring strong mechanical fundamentals, hands-on prototyping instincts, and the ability to influence technical decisions through clear engineering rigor.
What you’ll do
- Design and release mechanical components and assemblies using 3D CAD, applying DFM/DFA best practices and product requirements.
- Lead design reviews and engineering decision-making through tolerance analysis, risk assessment, and clear documentation.
- Build, test, and iterate prototypes using modeling, simulation, and hands-on validation to ensure performance and reliability.
- Partner with cross-functional teams (systems, electrical, software, manufacturing, quality, suppliers) to ensure end-to-end product integration.
- Support transition to manufacturing by resolving design-for-quality, cost, and performance issues through root-cause analysis and corrective actions.
- Mentor engineers and elevate team capability by improving design standards, tools, and processes.
What you’ll bring
- Bachelor’s degree in Mechanical Engineering, Product Design, or related field (or equivalent experience).
- 8+ years of mechanical design experience in product development and/or equipment design.
- Advanced proficiency with 3D CAD tools (e.g., Creo, SolidWorks, Inventor) and engineering drawing practices.
- Strong fundamentals in mechanical systems, materials, tolerance stack-ups, and design for manufacturing.
- Hands-on experience with prototyping, test planning, and design validation.
- Working knowledge of GD&T and ASME Y14.5 drafting standards.
Nice to have
- Experience designing for additive manufacturing and/or capital equipment development.
- Familiarity with analysis tools (e.g., FEA, thermal analysis) and using simulation to guide design decisions.
- Background designing sheet metal, injection-molded, and machined components.
- Experience with PLM/PDM systems (e.g., Windchill, Teamcenter).
- Strong ownership mindset with clear, proactive cross-functional communication.
Why you’ll love this role
You’ll own high-visibility mechanical designs that directly influence product performance, reliability, and customer outcomes. This role offers deep technical challenges, hands-on development, and the chance to shape engineering best practices in a collaborative, cross-functional environment.
Travel required: 10% or less
We believe our people are the heart of our success. That’s why we’ve designed a comprehensive Total Rewards program that goes beyond the basics and supports our People First strategy. When you join Stratasys, you’ll gain access to benefits and perks that will support you and your family both inside and outside of work.
For this position, the typical annual starting base salary is from $120,000- $145,000 base salary, which does not include variable incentive pay. This range represents a good faith estimate for this position. Your individual base pay will depend on your skills, qualifications, geographical location, and/or experiences.
What you will be part of:
- Company Overview - https://www.stratasys.com/en/about-us/history/
- Our Culture and Values - https://www.stratasys.com/en/about-us/culture/
- Our Sustainability “3D Printing a Better Tomorrow” -https://www.stratasys.com/en/about-us/sustainability/
- Our Locations -https://www.stratasys.com/en/contact-us/office-locations/
- Check out our Video -https://www.youtube.com/watch?v=6wmDfmt2bNI
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. Stratasys will provide reasonable accommodations for qualified individuals with disabilities. In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification form upon hire.
Stratasys is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to their protected Veteran or disabled status and will not be discriminated against for their race, color, religion, sex, age, disability, military status, or national origin or any other characteristic protected under federal, state, or applicable local law. Please view Equal Employment Opportunity Posters provided by OFCCP here