{"id":2912728,"url":"https://alion.io/job/the-eplane-company-senior-electromechanical-engineer","title":"Senior Electromechanical Engineer","company":{"id":723173,"name":"The ePlane Company","domain":"eplane.ai","url":"https://alion.io/company/the-eplane-company","size_band":null,"is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Zoho Recruit","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"explicit","locations":["Chennai, India"],"countries":["IN"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":9000,"max_usd":26000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":31},"experience_years_min":6,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"CATIA","optional":false},{"name":"GD&T","optional":false},{"name":"DO-160","optional":true}],"status":"live","first_seen_at":"2026-09-30T00:00:00Z","employer_posted_date":"2026-09-30","last_verified_at":"2026-10-23T08:34:31Z","board_verified":true,"closed_at":null,"days_open":23,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":23},"description":"Senior Electromechanical Engineer\nDepartment: TEC Electrical & Battery\nExperience Level: 6-9 Years\nLocation: Chennai, India\nPosition Type: Full-Time / New Role\nAbout the Role\nAs a Senior Electromechanical Engineer, you will own the physical packaging, structural housing, and mechanical integration of our high-voltage battery modules and electrical powertrain systems into the eVTOL airframe. This is a highly cross-functional role bridging electrical power architectures and structural mechanics. You will transform complex electrical systems into flight-ready, structural assemblies, ensuring optimal thermal paths, structural integrity under high-g flight envelopes, and strict optimization for aircraft weight and mass balance.\nWhat You Will Do\nEnclosure & Packaging Design: Design robust, lightweight, and crash-worthy enclosures, mounts, and structural brackets for high-voltage battery packs, power electronics, power distribution units (PDUs), and inverter modules.\n\nAdvanced 3D Modeling: Utilize CATIA V5/V6 (3DEXPERIENCE) to build complex electromechanical assemblies, leveraging surface modeling for aerodynamic integration and airframe routing constraints.\n\nPrecision Engineering & GD&T: Apply rigorous Geometric Dimensioning & Tolerancing (GD&T) principles per ASME Y14.5 to ensure flawless fitments between machined enclosures, sheet metal shields, and composite airframe interfaces. Perform detailed tolerance stack-up analyses.\n\nDesign for Excellence (DfM / DfA / DfT): Inject Design for Manufacturing, Assembly, and Testing principles early into the development lifecycle to drive down component counts, minimize assembly cycle times, and simplify shop-floor production.\n\nMaterial & Structural Selection: Select and qualify aerospace-grade alloys, high-performance plastics, structural adhesives, and advanced Thermal Interface Materials (TIMs) to maximize heat dissipation while ensuring structural safety.\n\nHV Isolation Engineering: Coordinate closely with the electrical team to design mechanical clearances that respect strict creepage and clearance boundaries for high-voltage components.\n\nHV Box Design: Assemblies involving Contactors, Busbars, Fuses, Pyrofuses, Manual Service Disconnect switches, etc. \n\nWhat We Are Looking For (Must-Haves)\nExperience : 6 to 9 years of dedicated mechanical or electromechanical packaging experience within the aerospace, electric vehicle (powertrain/battery), or high-reliability defense sectors.\n\nCAD Mastery : Advanced, hands-on expertise in CATIA V5 / V6 (3DEXPERIENCE), specifically utilizing advanced assembly design, sheet metal workbenches, and mechanical part design.\n\nDrafting & Stack-up Depth : Expert-level knowledge of GD&T and a proven track record of resolving complex multi-part tolerance stack-ups.\n\nManufacturing Knowledge : Direct experience designing parts optimized for CNC machining, sheet metal fabrication, structural bonding, and lightweight casting or molding.\n\nExposure to Electrical System Design constraints : Excellent understanding & design capability on - Ingress protections, Water proof / Dust proof designs, Good understanding of clearance & creepage distances, Switches Panel creation, Electrical sub-assemblies.\n\nCertification / Compliance : Experience in prototyping as well as production planning kind of environment. Ideal candidates should have designed, developed & taken at least one such development through full certification through the likes of DGCA / CEMILAC / ARAI.\n\nPreferred Skills (Good-to-Have)\nWorking knowledge of Mechanical Shape Design within CATIA for complex surface modeling.\n\nExperience packaging high-voltage systems (upto 800VDC) and managing mechanical safety barriers against electric shock or thermal runaway.\n\nFamiliarity with environmental testing standards like RTCA DO-160 (specifically regarding vibration, shock, and thermal profiles).\n\nExcellent understanding of electrical system design, electrical properties of materials, dielectric strength, creepage & clearances, thermal properties of materials. \n\nGood understanding of - Grounding / bonding required for electrical components, Enclosure design & fabrication for electrical systems, Design for Ingress Protections.\n\nExposure to material selection for electrical products.","description_format":"text","description_chars":4260,"description_truncated":false,"requirements":{"experience_years_min":6,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[{"name":"India","iso":"IN","kind":"country"}],"hiring_excludes":[],"relocation_offered":false,"industries":["Smart Mobility","Aircraft Manufacturing"],"lifecycle":[{"event":"open","at":"2026-10-20T10:05:10Z"}],"visa":[],"liveness":{"score":90,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.897,"p_room":1,"age_days":23,"expected_fill_days":91,"reasons":["conf:1","velocity","win:early"],"computed_at":"2026-10-23T05:54:15Z"},"pay":null,"html_url":"https://alion.io/job/the-eplane-company-senior-electromechanical-engineer","json_url":"https://alion.io/job/the-eplane-company-senior-electromechanical-engineer.json","meta":{"generated_at":"2026-10-23T11:42:11Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":17690,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-24T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":723173},"rest":"https://alion.io/mcp/rest/get_company?id=723173"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fthe-eplane-company-senior-electromechanical-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fthe-eplane-company-senior-electromechanical-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fthe-eplane-company-senior-electromechanical-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/the-eplane-company-senior-electromechanical-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fthe-eplane-company-senior-electromechanical-engineer"}]}