{"id":2810446,"url":"https://alion.io/job/thermavant-technologies-materials-and-process-engineer","title":"Materials and Process Engineer","company":{"id":4390151,"name":"Thermavant Technologies","domain":"thermavant.com","url":"https://alion.io/company/thermavant","size_band":"51-200","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Paylocity","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":null,"employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Columbia, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":57000,"max_usd":135000,"period":"year","method":"role_country_seniority_unknown","sample_n":15150},"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"CAPA","optional":false}],"status":"live","first_seen_at":"2026-10-14T19:59:11Z","employer_posted_date":"2026-10-18","last_verified_at":"2026-10-26T17:33:22Z","board_verified":true,"closed_at":null,"days_open":12,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":12},"description":"Description\nAbout ThermAvant Technologies, LLC\nThermAvant Technologies, LLC designs and manufactures high-performance custom thermal management solutions, including advanced heat sinks and heat spreaders utilizing Oscillating Heat Pipe (OHP) technology. Our solutions serve terrestrial and aerospace applications. ThermAvant operates an AS9100D/ISO9001-certified facility in Columbia, Missouri.\nWhy Join ThermAvant?\nOur team values innovation, collaboration, and continuous improvement. We offer:\nCompetitive pay based on experience.\n100% company-paid health, dental, and vision insurance.\nAdditional benefits including 401(k) paid time off, and career development opportunities.\nA collaborative and innovative work environment where your contributions make a difference.\nPosition Overview:\nWe are seeking a proactiveMaterials and Process Engineer to join our dynamic team. The M&P Engineer will support the development, qualification, manufacturing, and continuous improvement of materials and manufacturing for aerospace components and assemblies. The engineer will work closely with mechanical engineering, manufacturing, quality, suppliers, and operations to ensure materials and processes meet stringent aerospace performance, reliability, quality, and regulatory requirements.\nThe ideal candidate has strong knowledge of aerospace materials and manufacturing processes, excellent problem-solving skills, and experience translating engineering requirements into robust, repeatable production processes.\nKey Responsibilities:\nSelect, evaluate, and qualify materials for aerospace structures, components, and assemblies.\nDevelop, validate, and improve manufacturing processes including machining, forming, heat treatment, welding, brazing, bonding, composites, coatings, and surface treatments.\nEstablish and maintain material and process specifications, standards, work instructions, and process-control requirements.\nSupport new product introduction (NPI), production ramp-up, and manufacturing readiness activities.\nInvestigate material and process-related defects, nonconformances, and production issues using structured root-cause analysis.\nDevelop corrective and preventive actions and verify their effectiveness.\nPartner with Mechanical Engineering to assess material compatibility, manufacturability, durability, and performance.\nSupport qualification and certification of new materials, suppliers, processes, and equipment.\nAnalyze material and process data to identify trends, improve capability, and reduce scrap and rework.\nParticipate in failure analysis, testing, metallurgical evaluation, and laboratory investigations.\nSupport supplier development, audits, and resolution of supplier material/process issues.\nPrepare engineering reports, technical specifications, qualification documentation, and process documentation.\nEnsure compliance with applicable aerospace standards, customer requirements, and regulatory requirements.\nSupport configuration management and engineering change activities related to materials and processes.\nDrive continuous-improvement initiatives involving cost reduction, quality improvement, cycle-time reduction, and process robustness.\nProvide technical support to manufacturing personnel and troubleshoot complex production problems.\nRequirements\nPreferred Qualifications:\nBachelor’s degree in Materials Science, Materials Engineering, Metallurgy, or a related field.\nExperience with composite materials and manufacturing processes.\nKnowledge of heat treatment, surface treatment, coatings, corrosion, fatigue, fracture, and material characterization.\nExperience with welding, brazing, soldering, adhesive bonding, or other joining processes.\nFamiliarity with AS9100, FAA requirements, and aerospace material/process specifications.\nExperience with statistical process control (SPC), design of experiments (DOE), and process capability analysis.\nFamiliarity with non-destructive testing (NDT) methods and metallographic analysis.\nExperience working with aerospace OEM, 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