{"id":1303150,"url":"https://alion.io/job/union-technologies-senior-automation-controls-engineer","title":"Senior Automation Controls Engineer","company":{"id":3791906,"name":"UNION Technologies","domain":"union.tech","url":"https://alion.io/company/syndicate-veteran-led-union","size_band":null,"is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Ashby","truth_index":{"grade":"B","score":75,"open_postings":6,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":null,"computed_at":"2026-10-16T05:45:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Dallas, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":84000,"max_usd":158000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":5578},"experience_years_min":10,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"OPC UA","optional":false}],"status":"live","first_seen_at":"2026-06-01T16:01:00Z","employer_posted_date":"2026-06-01","last_verified_at":"2026-10-16T12:36:03Z","board_verified":true,"closed_at":null,"days_open":136,"trust":{"level":"stale","repost_count":0,"flags":["stale"],"days_open":136},"description":"Union Technologies is reindustrializing America’s defense manufacturing base with a first-of-its-kind Factories-as-a-Stockpile™ model, integrating advanced robotics, manufacturing, and software into sovereign factory systems at scale. Headquartered in Dallas, Texas, UNION is dedicated to restoring America’s industrial strength and guaranteeing deterrence for the century ahead.\nWe recently emerged from stealth with $50M in funding led by top-tier venture investors and strategic partners. Read more in our Press Release\nJob Summary:\nWe are seeking a Senior / Lead Automation Engineer to architect, implement, and continuously refine full-scale automation solutions across our advanced manufacturing operations. You will own the automation roadmap-from concept and capital justification through deployment, ramp, and lifecycle optimization-driving safety, productivity, and quality at enterprise scale.\nKey Responsibilities:\nAutomation Strategy & Roadmap\nDefine multi-year automation vision aligned with business objectives and CapEx plans.\n\nPrioritize high-impact projects using ROI, risk, and throughput models.\n\nPresent strategic proposals to executive leadership and investors.\n\nSystem Design & Integration\nLead end-to-end design of robotic cells (e.g., Fanuc, ABB, KUKA) and custom machines for welding, machining, material handling, inspection, and packaging.\n\nSpecify PLCs, HMIs, motion control, and safety systems; author URS and functional specs.\n\nOversee vendor selection, FAT/SAT, and site acceptance.\n\nOperational Excellence & Continuous Improvement\nDrive OEE, cycle-time, and yield improvements through data analytics and iterative tuning.\n\nImplement predictive maintenance, IIoT, and machine-learning initiatives.\n\nCompliance & Leadership\nMentor a team of controls engineers, technicians, and external integrators.\n\nCultivate a culture of disciplined experimentation-“measured power, intelligently applied.”\n\nLead by example, - go to the factory floor and show team members how to solve difficult problems by creating solid architecture and writing good code.\n\nMinimum Qualifications\nB.S. in Electrical, Mechanical, Mechatronics, or Controls Engineering (M.S. preferred).\n\n5+ years engineering experience in a project development or manufacturing role.\n\nExpert in at least one major robot platform (Fanuc, ABB, KUKA, Yaskawa) and one PLC family (Allen-Bradley, Siemens).\n\nStrong grasp of OT networking (EtherNet/IP, Profinet, OPC UA) and MES/SCADA integration.\n\nProven leadership of cross-functional teams and external integrators.\n\nExcellent communication skills-able to translate technical detail into business impact for executives and investors.\n\nPreferred / Bonus Skills\n10+ years progressive experience in automation, robotics, or advanced manufacturing; 5+ years in a lead or staff-level role.\n\nExperience in defense or aerospace manufacturing environments (AS9100, ITAR).\n\nFamiliarity with metal forging manufacturing, machine vision, or AI-driven process control.\n\nPMP or equivalent project-management certification.","description_format":"text","description_chars":3041,"description_truncated":false,"requirements":{"experience_years_min":10,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[{"name":"United States","iso":"US","kind":"country"}],"hiring_excludes":[],"relocation_offered":false,"industries":["Manufacturing & Industrial Software"],"lifecycle":[{"event":"open","at":"2026-09-26T12:24:41Z"}],"visa":[{"country":"US","licensed_sponsor":true,"evidence":"H-1B filings in 12 months: 2","filings_12m":2,"filings_prev_12m":0,"green_card_filings_12m":0,"median_offered_wage_usd":132500,"route":null,"cap_exempt":false,"checked_at":"2026-10-15T11:24:14+00:00","sources":["US Department of Labor: LCA disclosure data (H-1B, H-1B1, E-3)"],"filings_for_role_12m":0}],"liveness":{"score":7,"band":"cold","label":"Long shot","p_open":1,"p_active":0.265,"p_room":0.28,"age_days":136,"expected_fill_days":24,"reasons":["conf:2","win:tail","crowd:"],"computed_at":"2026-10-16T05:45:00Z"},"pay":null,"html_url":"https://alion.io/job/union-technologies-senior-automation-controls-engineer","json_url":"https://alion.io/job/union-technologies-senior-automation-controls-engineer.json","meta":{"generated_at":"2026-10-16T12:44:09Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":11959,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-17T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":3791906},"rest":"https://alion.io/mcp/rest/get_company?id=3791906"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Funion-technologies-senior-automation-controls-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Funion-technologies-senior-automation-controls-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Funion-technologies-senior-automation-controls-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/union-technologies-senior-automation-controls-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Funion-technologies-senior-automation-controls-engineer"}]}