Sr. Engineer-Tool Room

Unit Name- Uno Minda Kyoraku Limited

Location-Gujarat

Department -Tool Room

Designation-Sr. Engineer / Sr. Officer

Qualification-Diploma / B. Tech in Mechanical Engineering

Experience -6-8 Years

To ensure

optimum mould performance, preventive maintenance, and timely repair activities

for uninterrupted production. Responsible for mould health monitoring, spare

part management, cost reduction initiatives, documentation control, and

continuous improvement while ensuring compliance with quality and safety

standards.

Key Responsibilities

Mould

Maintenance & Production Support

1.Monitor and control day-to-day

activities of the Tool Room.

2.Review mould health status and

initiate corrective actions.

3.Execute preventive maintenance of

moulds as per the approved maintenance schedule.

4.Ensure timely mould repair and

restoration to support production requirements.

5.Minimize mould breakdowns and

ensure zero customer line stoppage due to tooling issues.

6.Coordinate emergency breakdown

maintenance activities for moulds.

7.Visit outsourced suppliers/service

providers to review mould maintenance and repair activities.

Spare Management

8.Identify mould spare part

requirements based on mould condition.

9.Raise material indents based on

approved spare stock levels.

10.Maintain adequate inventory of

critical mould spares to ensure uninterrupted operations.

Cost Optimization & Improvement

11.Drive cost-saving initiatives

through mould repair optimization and yield improvement.

12.Analysis mould failure trends and

implement corrective and preventive actions.

13.Implement Kaizen and continuous

improvement projects to enhance mould life and productivity.

Documentation

& Compliance

14.Maintain daily mould maintenance

logbooks and service records.

15.Verify and review maintenance

logbooks maintained by the Tool Room team.

16.Maintain and update documents as

per ISO, IATF 16949, VSA and internal requirements.

17.Ensure proper record retention

and traceability of maintenance activities.

5-S

18.Ensure implementation and

sustenance of 5S practices within the Tool Room.

19.Follow all safety requirements

and support safe working practices during mould maintenance activities.

20.Work in shifts and provide

maintenance support as assigned by the reporting superior.

Desired Technical Skills

• Injection mould maintenance

  and troubleshooting.

• Preventive and predictive

  maintenance techniques.

• Mould assembly, fitting,

  polishing, and repair.

• Understanding of hot runner

  systems, cooling circuits, lifters, sliders, and ejector systems.

• Knowledge of tooling

  materials and machining processes.

• Spare parts planning and

  inventory control.

• Root Cause Analysis (RCA),

  Why-Why Analysis, and CAPA implementation.

• Knowledge of ISO 9001, IATF

  16949, VDA requirements.

Software

Skills

• SAP (PM/MM Module

  preferred).

• MS Excel, PowerPoint, and

  Word.

• Maintenance record

  management systems.