{"id":702282,"url":"https://alion.io/job/variosystems-mechanical-design-engineer-mfd","title":"Mechanical Design Engineer (m/f/d)","company":{"id":685209,"name":"Variosystems","domain":"variosystems.com","url":"https://alion.io/company/variosystems","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"SmartRecruiters","truth_index":{"grade":"B","score":75,"open_postings":9,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":53,"computed_at":"2026-11-10T06:52:35Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Colombo, Sri Lanka"],"countries":["LK"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":11500,"max_usd":26000,"period":"year","method":"global_role_cell_scaled_by_country","sample_n":8444},"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-09-09T08:12:33Z","employer_posted_date":"2026-09-09","last_verified_at":"2026-11-10T08:19:33Z","board_verified":true,"closed_at":null,"days_open":62,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":62},"description":"Variosystems develops and manufactures electronic solutions for industries where reliability is critical - including Medtech & Life Science, Industrial & Automation, Aerospace & Defence and Smart Infrastructure & Environment. As a long-term strategic partner to innovators and market leaders, we offer services along the entire value chain, from concept and engineering to validated assemblies and global production. Across our global network, more than 2,800 people work together to transform ideas into reliable electronic systems.\n Starting from concept, design and develop mechanical components, sub-assemblies and complete box builds.\nTranslate product requirements into practical, reliable, and manufacturable designs.\nDevelop detailed 3D CAD models, assemblies, engineering drawings.\nApply Design for Manufacturing (DFM) and Design for Assembly (DFA) principles.\nWork with suppliers to ensure practical and reliable designs that are cost effective.\nPerform design calculations, tolerance analysis, mechanical engineering analysis and simulations.\nParticipate in design reviews, risk assessments, DFMEA, prototyping and verification.\nSupport prototype builds, product testing, design iterations, and production introduction.\nIdentify and resolve mechanical design issues during prototyping, testing, and manufacturing.\nPrepare and maintain engineering documentation.\nCollaborate closely with electrical, manufacturing, quality, and other engineering disciplines.\n Bachelor’s Degree (B.Sc) in Mechanical Engineering.\nMinimum 5+ years of relevant industry experience in product design.\nExperience in Design for Manufacturability (DFM), Design for Assembly (DFA), tolerance analysis techniques, functional dimensioning, and geometric tolerancing.\nStrong proficiency in 3D CAD software and engineering drawing preparation.\nGood understanding of engineering materials, tolerances, fits, various manufacturing methods, and mechanical interfaces.\nAbility to interpret engineering requirements and convert them into practical mechanical designs.\nExperience working through the product development cycle from concept, prototyping, and testing through to production.\nPreferred Qualifications\nExperience in consumer product designs or medical space devices.\nExperience in understanding electromechanical systems including sensor integration.\nPractical knowledge of multiple manufacturing processes such as CNC machining, sheet metal fabrication, injection molding, die casting, 3D printing, or other relevant processes.\nFamiliarity with thermal engineering principles.\nFamiliarity with FEA tools for structural or dynamic analysis.\nFamiliarity with engineering standards and quality management systems ISO 9001/ 13485.\n Flat hierarchies, direct communication, and a backbone of integrity, courage, responsibility.\nA fast-moving environment where momentum is not lost in approval loops.\nCollaborate with colleagues and customers across countries, industries, and perspectives.\nA workplace shaped by technology, curiosity, and continuous improvement.\nChallenges with scale, depth, and enough complexity to keep you learning. \nPrevious experience in electronics manufacturing, testing, or repair 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