{"id":2029753,"url":"https://alion.io/job/voltera-senior-mechanical-designer","title":"Senior Mechanical Designer","company":{"id":58195,"name":"Voltera","domain":"voltera.io","url":"https://alion.io/company/voltera","size_band":null,"is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"BambooHR","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Waterloo, Canada"],"countries":["CA"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":62000,"max_usd":105000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":396},"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Fusion 360","optional":false},{"name":"SolidWorks","optional":false}],"status":"live","first_seen_at":"2026-10-07T13:57:09Z","employer_posted_date":"2026-10-07","last_verified_at":"2026-10-14T01:09:35Z","board_verified":true,"closed_at":null,"days_open":6,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":6},"description":"About Voltera\nVoltera is a rapidly scaling and profitable Canadian tech company that has been driving change in the additive electronics industry since 2013. Our customers span 92 countries and use our products to improve quality of life and push the boundaries of what electronics can do. From developing electronics skin to exploring space, our products support some of the world’s most exciting engineering endeavors.\nOur first product, the V-One PCB printer, integrates drilling through-holes, printing conductive materials, dispensing solder paste, and reflowing circuits to enable fast iteration of circuit board designs. Our second product, the NOVA materials dispensing system, offers precision dispensing of functional materials on both flexible and rigid substrates for flexible hybrid electronics prototyping and materials research.\nAs we continue to tackle new challenges, we are looking for ambitious, talented individuals to join the adventure. We are a tight-knit, mission-driven team. You will be supported by people who care, challenged to grow, and trusted to make a real impact.\nAbout the Job\nOwn mechanical design of parts, assemblies, and subsystems from concept through production release.\nTranslate product needs into mechanical requirements for performance, reliability, cost, manufacturability, and serviceability.\nDevelop detailed 3D CAD models, engineering drawings, and BOMs with clear design intent.\nApply GD&T, datum schemes, fits, and tolerance stack-ups to ensure parts function correctly and can be manufactured and inspected.\nSelect materials, manufacturing processes, finishes, and standard components appropriate for performance, cost, and production volume.\nDesign for manufacturing and assembly, accounting for tooling access, assembly sequence, fastening, alignment, and inspection.\nBuild and test prototypes to validate designs, identify failure modes, and resolve mechanical issues.\nWork directly with suppliers to review manufacturability, resolve drawing questions, and qualify parts.\nSupport first articles, pilot builds, production launch, and ongoing manufacturing.\nPartner with production teams to improve assembly methods, resolve fit and quality issues, and reduce rework.\nManage design changes through controlled drawing, BOM, and revision updates.\nCollaborate with electrical, firmware, software, and manufacturing teams to resolve integration constraints.\nContribute to design reviews and mentor other engineers on mechanical design, tolerancing, and manufacturing practices.\nDocument design decisions, calculations, test results, and production requirements.\nWorking conditions\nWorking from the office in Waterloo at least three days per week.\nAbout You\nPost-secondary education in Mechanical Engineering, Mechatronics, or a related field.\nStrong mechanical design experience with demonstrated ownership of parts and assemblies from concept through production.\nExperience launching at least one hardware product, including design release, pilot builds, and production ramp.\nProficiency with 3D CAD and detailed engineering drawings using Onshape, SolidWorks, Fusion 360, or equivalent.\nStrong working knowledge of GD&T, including functional datum selection, geometric controls, and inspection requirements.\nExperience performing tolerance stack-ups and specifying practical fits, clearances, and tolerances.\nBackground in injection molding parts for precision systems.\nSolid grounding in mechanics, material properties, structural stiffness, thermal expansion, and fastening methods.\nPractical knowledge of manufacturing processes such as CNC machining, sheet metal fabrication, and injection molding.\nExperience applying DFM/DFA principles to improve part quality, assembly efficiency, and cost.\nHands-on ability to assemble prototypes, use measurement tools, troubleshoot failures, and verify design changes.\nExperience working directly with suppliers and production teams to resolve manufacturing and assembly issues.\nFamiliarity with BOM management, engineering change processes, and revision control.\nAbility to independently plan and deliver mechanical design work, identify risks, and communicate tradeoffs.\nStrong technical communication, documentation, and cross-functional collaboration skills.\nNice to haves\nExperience with precision equipment, gantry systems, automation, robotics, or electromechanical products.\nExperience designing fixtures, jigs, and assembly aids for production and inspection.\nFamiliarity with FEA for structural, thermal, or vibration analysis.\nExperience with bearings, linear guides, belts, lead screws, motors, and precision alignment features.\nExperience with molded part design, tooling reviews, and tooling modifications.\nFamiliarity with first article inspection, process capability, and root cause analysis.\nExperience improving production yield, reducing assembly time, or lowering product cost after launch.\nExperience designing for serviceability, shipping durability, and long-term reliability.\nWhy We’re Awesome\nWe’re a scaling company - you’re hired to have a voice, not to be a cog.\nThree weeks' vacation to start, plus a paid end-of-year company shutdown.\nFlexible work hours.\nFamily-friendly work culture.\nCollaborative work environment.\nLocated in the growing tech hub of Waterloo, Ontario, close to restaurants and easily accessible by public transit.\nIf this sounds like a good fit, reach out! We’d love to hear from you.\nCompensation\nThe expected base salary range for this role is CAD $90,000-$110,000. Final compensation will be based on job-related skills, experience, and qualifications. This range reflects base pay only and does not include bonus eligibility or benefits.\nPosting and application details\nThis posting is for an existing vacancy. Applications are reviewed by a member of our team; we do not use artificial intelligence (AI) to screen, assess, or select candidates. Selected applicants will be contacted regarding next steps.\nVoltera is an equal opportunity employer, and we are committed to inclusion and diversity. Voltera does not discriminate based on race, ancestry, place of origin, color, ethnic origin, citizenship, creed, sex, sexual orientation, gender identity, gender expression, age, record of offenses, marital status, family status, disability, or any other basis forbidden under federal, provincial, or local law.\nAccommodations are available upon request for candidates participating in all aspects of the recruitment process. 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